Well, here's my restoration. I bought an arm of ebay that was shot. I was going to send it back, but the seller just let me keep it. As you can see, the cup that holds the vertical pivot point was rusted and broke off -- rending the arm useless. I didn't want to even think about fixing it.
Here is the other side. This is what a whole cup looks like. THere is an outer tube that holds the ball bearing. The brass inner tube is there to keep the bearings in, it just tops the outer aluminum tube.
These "cups' are what the tips of the bearing screws ride in. They are on both sides of the arm.
My first thought was to build a "cup" exactly like the remaining one. I gave up on that idea, but I later learned that it is not a straight tube, but rather drilled out in a contoured slope. Couple that with it's tiny size,3mm diameter x 2mm tall and the task of capping that will a brass fitting, I didn't think I had a chance. I was about ready to throw the arm away, when a search for the proper bearing size (1mm) turned up a photo a tiny, tiny Japanese bearings used in RC cars which are supposed to be of excellent quality.
So I measured the other cup and which as I said is 3mm in diameter, and the open hole in the center brass cap was 2mm in diameter. And that 2mm size, is exactly the width of the bearing screw on which the arm pivots. (Will get a picture up), so the bearing screw is meant to fit through that hole, riding on the bearings, and the just the point of the screw riding in that little hole drilled in the center of the bearing cup. Phew. Yeah, good luck McQuyering that!
So this bearing idea hit me. If I could find a 2mm tall bearing (the most crucial dimension as it had to fit between the arm posts, and having an open center hole of slightly LESS that 2mm, because, instead of riding directly on the bearing, with this bearing design, I wanted the top of the screw's sloped tip to ride on the bearing's inner ring, instead of directly on the bearing. So I figured I needed a slightly to rest my screw on.
So I bought this:
S682 EZO BEARING STAINLESS https://www.ebay.com/itm/S682-EZO-BEARING-STAINLESS/152147746590?ssPageName=STRK:MEBIDX:IT&_trksid=p2057872.m2749.l2649
S682 EZO STAINLESS STEEL BEARING
DIMENSIONS: BORE: 0.0787" / 2mm O.D.: 0.1696" / 5mm WIDTH: 0.0591" / 1.5mm
First step would be to Dremel off the remains of the broken cup.
This is where I screwed. I thought the bearing was small enough that the curvature of the tonearm would let it sit flat. No quite. Because of the cylindrical shape of the tonearm tube, the cup needed to be concave on the bottom. I couldnt carve down this bearing (which is 5mm wide, instead of the orignal 3mm wide, because width didn't matter. There was plenty of clearance inside the arm support, but the width of the bearing had to be exactly 2mm, which it was.
I screwed up because, as you can see, I cleaned the old cup completely away down to the tube. I should have left two upraised points on either side to compensate for the curvature of the tube. Oh, well. Next time. But it made it more of a struggle later, believe me!
Here you can see how the edge of the bearing "overhangs" the arm tube. BUT the height at the center was still 2mm and that's what was important!
Well, let me tell you, the hard part came next. Attaching that damn bearing. It took me about a half dozen tries over three very frustrating hours. Here's the first attempt, which I tried three times and couldn't pull off. This was using my favorite adhesive DAP Rapid Fuse. Great gel/crazy glue. Works great. Strong. BUT... it was not thick enough, and every attempt wound up with some crazy glue slipping into the overhand and glueing the bearing to a halt. Then came the repeated acetone washings. Messy. Here's a failed Rapid Fuse attempt.
So I went with my other fav, JB Weld, the classic 2-part epoxy. I thought the thicker paste might keep in from leeching into the bearing. Wrong! Some leeched in and then back to endless clearing to get that bearing clean again! The first failed JB Weld:
For the second JB Weld try, I used a little Rapid fuse just to steady the bearing, the tiniest amount and that wasn't so bad to pull off. With bearing held by the crazy glue, I carefull applied JB Weld going nowhere near that overhand and was able to successful attach the bearing, It was easy to center the bearing, with pivot hole in the center of the old cup still being there. Oh, BTW, when I place the bearing screw into the bearing -- it rest on the edge of the bearing nicely with just 1mm of the point of the screw extending! Pure luck! EXACTLY the amount that needed to clear the bearing!
And there she be! The successful JB Welding. Bearing spinning clean and free. No goo.