As noted in my last post, I'm currently working on lawnmower repairs for a friend, so progress on the cabinets has slowed to a crawl. Enclosure work has been limited to those times when I'm waiting for lawnmower parts to arrive. Nonetheless, I have been able to accomplish a few things.
I cut the ports in the enclosure bases and love the way these are going to look. They are 14" wide, 1 1/2" tall, and will need to be extended another 2 1/2" into the bases.
The port extensions will be made by stacking sheets of 3/4" mdf and then cutting the same port size in them. Once that is accomplished, each port "frame" will be cut down to occupy as little space as possible, and glued into place over the current port slots inside the bases.
Naturally, I want them to look as though they were cut from one piece of mahogany, so the inside of the ports will be veneered, which will require some veneer bending. So, I made a form. The veneer strips will be wetted and then wrapped around the form, taped in place, and allowed to air dry for a day or so. Once they are removed from the form, they should be perfectly shaped to adhere to the inside of the base ports. Here's a picture of the veneer form:
I also decided to modify the enclosure tops so that they will more closely follow the front profile of the cabinets. This was an easy modification. I just cut down some scraps left from the tops mdf and glued them onto the front of the tops, then sanded them down so that they blended into the lines. Of course, the tops and fronts will be veneered, so everything will look like one solid piece.
Finally, I did a little bit of stain experimentation. The following picture shows the unstained mahogany, the same piece with clear poly only, and then a piece with dark mahogany stain followed by poly. Remember, absolutely NO surface preparation was done on these scraps, so there is a lot of trash and grain lifting. Try to ignore that.
I can't make up my mind. I'm trying to envision the colors spread over those large panels. Which colors do you guys like best?
Oh, couple more notes. I just ordered some classic-looking tan grill cloth. The grill will be constructed with a mahogany frame and slats running vertically on the front in order to break up the large acreage of grill material.
Finally, (really - finally!) I ordered up 50' of 2" mahogany pre-glued edge-banding veneer. This will allow me to avoid taking the edge veneer from my large main sheets. The banding will be used on all the narrower edges around the entire cabinet and should be a real time saver.
That's it 'till next time. As always, comments are most welcome.
GeeDeeEmm