Another 939 rebuild thread

larryderouin

I'm VERTICAL and Breathing...most of the time.
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Received a somewhat rough SX-939 today in the mail from another AK'er as a "gift". Thanks Ed.(That's as far as I'll go as to ID'ing the Gentleman unless he opens up here.). It's something he wanted to do.
DAMNED GOOD KARMA!!!!!!
Nothing that follows is a reflection on Ed. I've already talked with him about the 939's problems. He knew it had problems when he got it.

Cosmetically it looks as if it's been sitting in a shop. Veneer is peeling(vinyl), and who ever had theis 1st put a 1/4 turn KEY SWITCH in for the power switch (key is one of those one for Vending Machines!WTF???????)
I'll put up some pictures in a bit. So I'm gonna have to get the Front sub panel, Front panel and a new switch. Looks like Danny @ yesterdays audio may have them all. The guy drilled out the front panels to fit the switch! The Wood ends on the front fascia are gonna need replacing also. Other than that it's not bad. (at least all the feet are there and the bottom is intact. LOL!!!!)

Opened it up and immediately saw that the Relay had been bypassed directly to the speaker switch, and one side of the Preout/main in had been bypassed. I put it on my DBT and brought it up and got no smoke. Bulb went DIM. So I took some measurements on the speaker out's while the relay was merriliy clicking along. The spkr outs were 175mv on the left and anywhee from 20mv to 300mv on the right. Shut it down marked the pots for adjusting the center voltage and bias then worked them out. Took off DBT and plugged in to wall voltage. Put pots back in position and fired it up. Managed to get Center Voltage on Left to .1mv, with right floating between +6mv and -10mv. Checked BIAS and brought it to 49-50 on left with right floating between +45-61mv erratically. But the Relay clicks ONCE and stays that way until shut down.

Emitter resistors are Ok. Pulled outputs and tested on DIODE Function. All fine. 2sb530s and 2sd388P. Regreased and reinstalled.

Found the High Filter/ Low Filter / -20Db board had a novel semi solution on the -20db. The guy had fabbed a mount for a microswitch with a roller on the arm and fastened it to the chassis so the original switch would push the micro switch closed. Problem was he wired it all 1/2 assed. Nothing wrong with the switch other than a solid layer of corrosion/sulfation that had ohmmeter showing 25K on both sides of the switch. Now less than 1oHm after cleaning. Disconnected the switch and got rid of the solder bridges on the low and hi filter switches. They work fine now.

The Mono switch was jamed in the out position. It wouldn't hold IN. DeOxit didn't do anything. The little pin in the center of the front didn't swing around like the others so I'm thinking the latching mech is FUBAR. Tore it apart, cleaned the contacts and worked the button and it popped the latch back in where it's supposed to go. Gonna leave it for now. (AWS-065-0).

Anyone with a 939 or 1010 got an extra FM push button. Mine has 2 AM buttons on it. (Left and Right! NOT!)


Plan is to rebuild P.S., Protection circuit (including Flyback Diode), Control Board, EQ, and AMPLIFIER boards 1st. Once I get the AMP settled down, I'll do the rest of the boards including the tuner if i can shake MTF loose for a few cap #'s he feels comfortable changing. NO RUSH ON THIS MARK!!! I'll let ya know ahead of time when I get close to doing the tuner.

I've got all the transistor #'s already from doing a 1010, and 737. So far haven't had one I couldn't x-ref. Plus I have most all of them in stock so replacing transistors will go for now and caps in a bit. Caps Nichicon UPW and UKL's plus the occasional Panasonic, Wima, or other film caps as needed by lack of parts.

All the lights work, except spkr A & B. The Tuner works well on a short wire, Meters move as designed, and Stereo indicator lights and sounds stereo thru headphones. Lot's of crackles in both channels indicative of the 726 and 1451 transistors. Yes MTF, mine has the 809's too so they'll get replaced(I've got the #'s. Thanks).

I think I pretty much have all the small signal Q's. And a couple of the TO-220's. Caps I'll have to make a BOM and go from there.

Larry
 
Feel free to add the part numbers you have figured out, or used. I have more to do on this list, but here are the results so far.

AWF-013 Equalizer Amplifier


AWF-013 C1 2.2uf 25v cssa 647-UKL1H2R2KDDANA
AWF-013 C2 2.2uf 25v cssa 647-UKL1H2R2KDDANA
AWF-013 C5 470uf 6v ceanl 647-UKL0J471MPD
AWF-013 C6 470uf 6v ceanl 647-UKL0J471MPD
AWF-013 C9 100uf 6v ceanl 647-UKL1E101KPDANATA
AWF-013 C10 100uf 6v ceanl 647-UKL1E101KPDANATA
AWF-013 C11 10uf 10v ceanl 647-UKL1C100MDDANATD
AWF-013 C12 10uf 10v ceanl 647-UKL1C100MDDANATD
AWF-013 C19 100uf 25v ceanl 647-UKL1E101KPDANATA
AWF-013 C20 100uf 25v ceanl 647-UKL1E101KPDANATA
AWF-013 C21 220uf 16v ceanl 647-UKL1C221KPDANA


AWG-027 Control Amplifier


AWG-027 C1 .33uf 25v cssa 598-DSF050J334 667-ECQ-V1H334JL
AWG-027 C2 .33uf 25v cssa 598-DSF050J334 667-ECQ-V1H334JL
AWG-027 C7 100uf 10v cea 647-UPW1E101MED
AWG-027 C8 100uf 10v cea 647-UPW1E101MED
AWG-027 C13 2.2uf 25v cssa 647-UKL1H2R2KDDANA
AWG-027 C14 2.2uf 25v cssa 647-UKL1H2R2KDDANA
AWG-027 C15 4.7uf 35v cea 647-UPW1V4R7MDD
AWG-027 C16 4.7uf 35v cea 647-UPW1V4R7MDD
AWG-027 C23 4.7uf 25v ceanl 647-UKL1H4R7KDDANA
AWG-027 C24 4.7uf 25v ceanl 647-UKL1H4R7KDDANA
AWG-027 C25 10uf 16v cea 647-UPW1E100MDD6
AWG-027 C26 10uf 16v cea 647-UPW1E100MDD6
AWG-027 C29 100uf 10v cea 647-UPW1E101MED
AWG-027 C30 100uf 10v cea 647-UPW1E101MED
AWG-027 C31 4.7uf 35v cea 647-UPW1V4R7MDD
AWG-027 C32 4.7uf 35v cea 647-UPW1V4R7MDD
AWG-027 C39 4.7uf 25v ceanl 647-UKL1H4R7KDDANA
AWG-027 C40 4.7uf 25v ceanl 647-UKL1H4R7KDDANA
AWG-027 C41 10uf 16v cea 647-UPW1E100MDD6
AWG-027 C42 10uf 16v cea 647-UPW1E100MDD6
AWG-027 C45 100uf 10v cea 647-UPW1E101MED
AWG-027 C46 100uf 10v cea 647-UPW1E101MED
AWG-027 C47 2.2uf 25v cssa 647-UKL1H2R2KDDANA
AWG-027 C48 2.2uf 25v cssa 647-UKL1H2R2KDDANA
AWG-027 C49 100uf 16v cea 647-UPW1E101MED
AWG-027 C50 100uf 16v cea 647-UPW1E101MED
AWG-027 C51 100uf 16v cea 647-UPW1E101MED
AWG-027 C52 100uf 16v cea 647-UPW1E101MED



AWH-030 Power Amplifier


AWH-030 C1 .47uf 25v cssa 598-DSF050J474 667-ECQ-V1H474JL
AWH-030 C2 .47uf 25v cssa 598-DSF050J474 667-ECQ-V1H474JL
AWH-030 C3 1uf 25v cssa 647-UKL1H010KDDANATD
AWH-030 C4 1uf 25v cssa 647-UKL1H010KDDANATD
AWH-030 C5 33uf 16v cea 647-UPW1C330MDD
AWH-030 C6 33uf 16v cea 647-UPW1C330MDD
AWH-030 C11 330uf 10v cea 647-UPW1A331MPD
AWH-030 C12 330uf 10v cea 647-UPW1A331MPD




AWM-062-0 Protection Circuit


AWM-062 C1 .22uf 10v cssa 598-DSF050J224 667-ECQ-V1H224JL
AWM-062 C2 .22uf 10v cssa 598-DSF050J224 667-ECQ-V1H224JL
AWM-062 C3 330uf 6v cea 647-UPW1A331MPD
AWM-062 C4 330uf 6v cea 647-UPW1A331MPD
AWM-062 C5 4.7uf 25v cea 647-UPW1V4R7MDD
AWM-062 C6 100uf 16v cea 647-UPW1E101MED



AWR-052-0 Power Supply


AWR-052 C11 47uf 63v cea 647-UPW2A470MPD
AWR-052 C12 47uf 50v cea 647-UPW2A470MPD
AWR-052 C13 470uf 80v ach-038 647-UPW2A471MHD
AWR-052 C14 470uf 80v ach-038 647-UPW2A471MHD
AWR-052 C15 100uf 63v cea 647-UPW1J101MPD
AWR-052 C16 100uf 63v cea 647-UPW1J101MPD
AWR-052 C17 47uf 16v cea 647-UPW1E470MDD
AWR-052 C18 47uf 16v cea 647-UPW1E470MDD
AWR-052 C21 47uf 50v cea 647-UPW2A470MPD
AWR-052 C22 2200uf 10v cea 647-UPW1A222MHD
AWR-052 C23 220uf 16v cea 647-UPW1C221MPD
AWR-052 C24 1000uf 35v ach-039 647-UPW1V102MHD


AWM-063 Muting Assembly


AWM-063 C1 4.7uf 25v cea 647-UPW1V4R7MDD
AWM-063 C2 4.7uf 25v cea 647-UPW1V4R7MDD
AWM-063 C3 1uf 25v cssa 647-UKL1H010KDDANATD


AWE-041-0 Tuner Assembly

AWE-041 C22 4.7uf 25v cea 647-UPW1V4R7MDD
AWE-041 C24 10uf 16v cea 647-UPW1E100MDD6
AWE-041 C25 .47uf 50v cea 598-DSF050J474 667-ECQ-V1H474JL
AWE-041 C26 10uf 16v cea 647-UPW1E100MDD6
AWE-041 C31 1uf 50v cea 647-UKL1H010KDDANATD
AWE-041 C33 100uf 16v cea 647-UKL1E101KPDANATA
AWE-041 C34 47uf 16v cea 647-UPW1E470MDD
AWE-041 C37 .33uf 25v cssa 598-DSF050J334
AWE-041 C38 1uf 10v cssa 647-UKL1H010KDDANATD
AWE-041 C39 .47uf 25v cssa 598-DSF050J474 667-ECQ-V1H474JL
AWE-041 C42 100uf 16v cea 647-UKL1E101KPDANATA
AWE-041 C43 2.2uf 25v cea 647-UKL1H2R2KDDANA
AWE-041 C44 2.2uf 25v cea 647-UKL1H2R2KDDANA
AWE-041 C45 .47uf 50v cea 598-DSF050J474 667-ECQ-V1H474JL
AWE-041 C46 .47uf 50v cea 598-DSF050J474 667-ECQ-V1H474JL
AWE-041 C52 4.7uf 25v cea 647-UPW1V4R7MDD
AWE-041 C53 4.7uf 6v cea 647-UPW1V4R7MDD
AWE-041 C58 10uf 16v cea 647-UPW1E100MDD6
AWE-041 C60 .1uf 25v cssa 598-DSF050J 667-ECQ-V1H104JL
AWE-041 C63 220uf 16v cea 647-UKL1C221KPDANA






Filter Caps
C1 10000UF 50V 598-DCMC123U75EH2B These are screw terminal ...snap ins are cheaper.
C2 10000UF 50V 598-DCMC123U75EH2B



DIAL LAMP BOARD 220UF 16V 647-UPW1C221MPD
 
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After I straightened out the previous owners crap on the -20Db, and fixed the Mono switch, I plugged it in with meters on both sides at the speakers. NOTHING! Not a DAMNED Thing sound wise. Meters were reading between 5 and 10mv so the amp was idling ok. Meters and lights working as I ran it up and down the tuner scale. Just no sound. So I opened it back up and went thru everything I had worked on again with an oHm meter. Open circuit in the -20db switch. Open up the group(Low/HighFilter and -20dB) and found sliders only in the Low and High Filter switches. Looks like the guy lost the sliders and put in this 1/2 assed micro switch affair which had things going from stereo to mono but NOT dropping the level. Figured out I was getting a signal all the way up to the -20db switch. I closed it up for the night at that point. So for the interim until I can get a new switch panel (lots of traces lifted / gone on this board had to wire in the things), I'm gonna tie pins 1 and 2 together on the -20dB switch. At least I should get normal volume levels.

thanks for cap lists Mark. I'll check it against mine and make adjustments as needed. The 939 is Born on dated VJ (Oct. 75). Which puts it in the middle of my 434 (UL- Dec-74) and the 737 (WF-Jun-76).

I replaced the D313's and B507 on the Power supply along with the Diodes. And installed the Flyback Diode between 9 & 10 Cathode to 10. I'm gonna concentrate on the problem child transistors as I have plenty of replacements for them.

I'll cross check your list with what's on my unit. Make changes as needed. Will advise. This is gonna be a couple month project.

Larry
 
I fired it up this morning after last night's marathon session and it works. Still scratchy and the right side jump all over, but it works.

Got out the scrubbing bubbles and shot the chassis and the boards for getting all the heavy grunge off. After rinsing with CRC QD and air drying for an hour to dissipate the fumes I've put it in the oven at 150 for 4 hours. Then a fan across the open chassis for 48 hours.

I did managed to replace the 2sa725's, 2sa726's, 2sc1451's on the Eq Amp and the Amplifier itself before cleaning . So far I found the protection board and the EQ board are the same as the SX-1010. I still have the caps list and transistor lists from the 1010 with xref's so I can reference them as far as they will go. This is as far as I can go without ordering parts. So I'll concentrate on cap lists and transistor lists until payday. I'll see if I can get a few pics up in the next day or two.

Larry
 
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Spent all day verifying board by board each and every capacitor on Mark's list. EVERYTHING MATCHES! So I'm good there and it vets the list as good. I'll list shortly all the transistors I've replaced so far by board position and part #.

Larry
 
So far replaced the following transistors.

POWER SUPPLY
AWR-052
Q1,Q6 2SD313 with KSC2073
Q4 2sb507 with KSA940

EQ AMP BOARD
AWF-013
Q1,Q2,Q3,Q4 2SA725 with KSA992

POWER AMP
AWH-030
Q1,Q2,Q3,Q4 2sa726 with KSA992
Q7,Q8 2sc1451 with KSC3503


to be done
CONTROL AMPLIFIER ASSY
AWG-027
Q1,Q2 2sa725 with KSA992

POWER AMP
AWH-030
Q5, Q7 2sa809 with KSA1381

PROTECTION CIRCUIT
AWM-062
Q6, 2SC945 with KSD1616A

TOTAL -18

KSC2073 – 2
KSA940 -1
KSA992-10
2SC1451-2
KSA1381-2
KSD1616A-1
 
I jumpered Pins 1 and 2 on the -20db switch solder points on both channels. SUCCESS!!! She's Singing! I've got a lead on the body parts I need from Dan at Yesterday's Audio. Front panel, Front sub panel, -20db/Hi/Low filter switch board, Power Switch, and the trim cup for the tuner knob. He's gonna hold them for me until I can order them at the end of the month.

I stripped the Vinyl off the cabinet. This thing needs some serious sanding and patching on the sides. Top isn't too bad. figure I'll patch it with some walnut putty, sand and then Stain it and Final coat with Stain Poly.

Larry
 
Figure it's time for an update.

Couple of pictures. Front of the unit showing the "IGNITION KEY". It's so big the sub frame behind the Front panel was drilled out so the switch would fit. Factory switch was thrown out and won't fit now. So new subframe, Along with New Front panel, HI/LOW/-20db board, and Power switch board with switch.

I've got a $70.00 cap list with transistors on it too. 809 replacements, etc., in addition to those in POST 6. Outputs were removed, cleaned, mica's replaced, heatsinks scrubbed in sink. Reassembled with new heatsink grease. Scrubbing bubbles on all surfaces then scrubbed with brush, flushed with spray bottle of water. Wiped off all surfaces, and let sit under a fan for 48 hours. Put it on the DBT and Variac, and brought it up. No problems. Bias and Center voltage is stable. I've stripped off the plastic "veneer" from the top and sanding will get underway shortly. Then stain and probably Danish Oil.

Will be getting the front end parts from Dan at Y'day's Audio in the nest week or so. Then the order from Mouser.
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Other than the front panel "mods" it's in pretty good shape. Main Rail Voltages running 49V @ the Filter Can's. Wall Voltage 120. Gonna boost them to 10000 / 80V Nichicons(Stuff the cans). The rest of the Power supply voltages are within +/-1 volt of spec. So I think I can hold off on the Power supply rebuild until last, but knowing MTF I better do it 1st to make absolutely sure the P.S. is up to working with the new parts. :yes::D No heat scorching on any of the boards, which is surprising for a larger PIONEER. The PS is nice and tan. Amps show no signs of activity. None of the other boards (other than the HI/LOW/-20db board) show any signs of being worked on . No idea why that particular "retrofit" was made unless he lost the sliders in the switch which I alluded to earlier.

Larry
 
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I have 939 as one of my entire line of x3x receivers. Even though it's not as powerful as my SX-1010, it still got the beef being 70wpc 8Ω. :yes:

I don't know if you notice while working on that receiver, it has the same tone circuitry as an SX-1010.
 
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I have 939 as one of my entire line of x3x receivers. Even though it's not as powerful as my SX-1010, it still got the beef being 70wpc 8Ω. :yes:

I don't know if you notice while working on that receiver, it has the same tone circuitry as an SX-1010.

Yeah I noticed that. IIRC the Protection board is the same too. I'm working on getting the whole X3X series. So far 434,737 and the 939. Had a 1010 but sold it last year. I'll get another one one of these days.

Larry
 
I don't know why but I'm kind of digging that power switch....like an ignition off a vintage automobile. :thmbsp: It probably was a shop stereo - they probably installed it so only the foreman was the only one who could turn the stereo on or off.
 
Gotta love that key switch. I'm sure there have been many that wished their systems were controlled when they were not home. Wonder if it saved any tweeters?
 
I'd just leave the switch there. It'll become usefull around kids and curious visitors.:D
 
I don't know why but I'm kind of digging that power switch....like an ignition off a vintage automobile. :thmbsp: It probably was a shop stereo - they probably installed it so only the foreman was the only one who could turn the stereo on or off.

The guy told me it was so his kids wouldn't mess with it when he wasn't around. You can take the key out with it in the on position and it will keep rockin'! :music:
 
The SWITCH is GOING as soon as i get the parts from Y'day's Audio. He could have put a switch box on the back with the lock switch on it to preserve the looks from the front. Or at least one that didn't beat the hell out of the subframe and the FRONT Panel. :bash:

I kinda like my gear as original as I can get it. If the parts aren't available I can see it, but that switch is just too much.:yuck::yuck:
 
Seems like every time I check the P.S. or Protection board, the wire from pin 5 on PSB to Pin 11 on Pro bd breaks at one end or the other. There is plenty of slack. Today I put in the 1n4004 diode as Mark suggested in the D8 position on the PRO Bd. Went to power it up and NO CLICK! WTF??? Went back over everything and found the wire broke off @ pin 5 AGAIN. Wound some more on the pin and soldered it again. Found the Base pin pad on Q1 on the PS Board had lifted the pad and I hadn't noticed. The trace was good right up to the pad. Checked the transistor and it was good (2sc2073), but had some spares, so a new one went in. Scraped the trace back a 1/2 inch and bent the base pin over and soldered it in. Power up and HOT DAMN! It's working again. Measurements at the speaker pins are L 0.002v and R is 0.001v so evrything is good!!! AM with 3 ft piece of wire is OUTSTANDING. FM with a Standard Dipole is also very good.

Pay day is next week so I'm gonna get the parts i need from Dan. Then next month, I'll get the Mouser order going. Stay Tuned.
 
The SWITCH is GOING as soon as i get the parts from Y'day's Audio. He could have put a switch box on the back with the lock switch on it to preserve the looks from the front. Or at least one that didn't beat the hell out of the subframe and the FRONT Panel. :bash:

I kinda like my gear as original as I can get it. If the parts aren't available I can see it, but that switch is just too much.:yuck::yuck:

Awww, that switch is the BOMB!
Maybe ALL the 70s gear should have had a key switch.
 
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