Another Pot Stem Repair

[Watthour]

I lieu of a thousand words:

Bass pot FAIL! (with donor stem)

Drilled

Tapped

M3.5-0.5 x 10 thread stud, LocTite 242 to secure it in place.

 

[JBL GUY]

Very nice work!


Thanks for the pictures.

 

[petehall347]

nice job.. would it not have been easier to change the stem ? i know it would mean stripping it down but a clean and grease at same time .. unless of course it was a different length

 

[addaz]

Holy crap, that's accurate! Great work!

 

[JoeDotCom]

Wow, super cool! nice work there!

 

[Watthour]

Holy crap, that's accurate! Great work!

Not really. Chucking the pot is about impossible. The hole is about .004 off center, but probably close enough for what it is. Usually anything that far out would have been scrap.

Pete - If I had the correct stem staking the whole thing through would have been a LOT easier. I almost never get that lucky.

 

[unknown]

How did you drill it to such precision? I suppose you used a press? Nice work BTW!!
Mike

 

[markn2wae]

Nice job!

Did you need a drill press to do it? :tresbon:

Mark T.

 

[jleon92f]

That is VERY nice work, looks like it was always like that!

Thanks for sharing..:thmbsp:

John.

 

[Watthour]

Did you need a drill press to do it? :tresbon:

Mark T.

No. I chucked the threaded portion into a deep/hollow collet on the Hardinge lathe and used the tailstock chuck for the bits (and to start the tap straight). The loose part of the shaft was easy in a standard collet. Feedrate was ultra low to keep the pot from braking out the internal travel stop. I finished tapping by hand and holding the pot shaft instead of the threaded barrel to prevent damage.

 

[markn2wae]

Again, thanks for sharing, and thanks for the info!

Mark T.

 

[ecandle]

damn.. this is amazing

 

[SimplerTimes]

As a fellow machinist, I salute your ingenuity. I would definitely consider such a repair rather than replace the pot. Excellent work!

 

[Lavane]

Best shaft save ever! Very cool.

 

[I LIKE MUSIC]

Great work!

Thanks for the pictures.

 

[johnny_fever]

Thats a great option Watthour

 

[NH-MAN]

Sweet

 

[GKTAUDIO]

Nice job! Trying to think about how us mere mortals with 3-jaw chuck lathes might do this. Clamp ring for the pot shaft that is larger in diameter than the pot so it can be chucked and will turn the shaft instead of the pot? I suppose one could use a mill or drill press instead, and use a centering tool to drill the pot shaft (shudder). The repair piece is easy enough with the lathe. Pics of your collet chuck would be appreciated.

 

[Watthour]

GKT - Here's another hint. Chuck the entire pot and use a center drill to start the hole in the aluminum. Remove the pot, clamp it lightly in a bench vise, and restrain the stem with a pair of needle-nosed ViseGrips, then finish drilling and tapping the hole on center. Obviously, the "new" end of the stem is easy right in the chuck.

I would hesitate from putting much force on the mechanical stop within the pot, but a light center drill marking the spot shouldn't place undue stress. We're only going in to aluminum, but we all know how that can grab the tooling.

You could use a 3-jaw internal set but would need to machine one helluva deep/thin step in the reverse side to clear the diameter of the pot housing.

 

[GKTAUDIO]

Hi Watthour,
I thought of that, but many pot bodies are not very concentric to the shaft. I totally agree with not relying on the mechanical stop.
This gets a lot more difficult with pots with stainless shafts!