I suggest keeping the uf value the same, its ok to go up one voltage value
i.e. 10uf 16v ok to use 10uf 25v
Also (have not looked at the schematic) there may be a few on the board that either are labled b.p. or n.p, those are non polarized caps and need to be replaced with non polar caps. Don't trust the schematics on this one.
Also, I see a couple of vd1212 diodes on that driver board (the ones that look like little balls with two leads. Might as well order a few 1n4148 diodes and change them out while you are in there, ok to ask when you get to that and guidance will follow.
Finding low level distortion is a bear without a scope, you are doing fine so far, changing out the suspect components will get you much closer then we can really dig in.
Also, the orange cap in the very bottom right of the card picture, can you reply with all of its markings, may be a low esr cap and we need to be sure you get the best replacement for it
-Lee
I see the old relays there. Give them a swap too.At least the speaker protector one.
+1
I have read there can be a weakness in the capacitors used in the zobel network/boucherot cell on the outputs, a failure as described above could cause a problem like this, but it would depend on what the distortion actually looks like.
Have you set the bias yet? If bias is set way below the 100ma level you may be dipping into an area of output transistor operation that will introduce cross-over distortion. Also, look carefully at the mylar capacitors (the green chicklet looking ones). I have seen where they have failed and typically swell or bulge..
On the right channel the DC offset bounces around between -6mv to 0mv ( Never really settles) and the right channel is right at 11mv. I tried to test the bias per service manual but the numbers I'm getting aren't even close to spec..they call for around 100ma. On my meter I'm only getting between 3.5ma and 5.5ma.. hope this helps
From the description above mentioning 3.5mA - 5.5mA bias - you have failed semiconductors (or out of spec/incorrect value resistors) in the power amp stage.
To further explain Johns reply, a transistor takes a certain voltage to turn on, in the case of those outputs you have 4, 2 npn and 2 pnp that are not 'switched on' at that low a ma value. Note, there is a way to convert that value to an mv reading but not for the sake of this discussion. Therefore they are turning on and off rapidly as the ac input value (or audio signal if you prefer) travels to the output stage. That rapid on and off switching will introduce measurable distortion which can often be seen on an oscilloscope and certainly so on a distortion meter. Sansui specs 100ma current at the test point. If you cannot adjust the amplifier channel up to that level I would look at the outputs first, remove and measure using the 6 way diode test looking for any that are not in the same ballpark reading wise, then the output resistors which should measure iirc 0.33 ohms, then the resistors just behind them then we continue on deeper into the amplifier output stage. I would expect to see hfe readings on those outputs between 450-520 mv on the diode test.