Bipolar Junction Transistor Testing Basics

Discussion in 'DIY' started by EchoWars, Jul 15, 2005.

  1. petehall347

    petehall347 the brandy coffee man Subscriber

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    yes as long as they are actually wired properly .
     
  2. kenwood61

    kenwood61 KR-4070 started it all Subscriber

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    Purty shure they are . . . cathode in same direction on both . . . simple rule of polarity and direction of current, etc, correct?
     
  3. petehall347

    petehall347 the brandy coffee man Subscriber

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    yes that's the idea ...i suppose you wouldn't be far off by measuring voltage drops for each then adding results together .
     
  4. Superampman

    Superampman AK Member Subscriber

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    Don't know how similar my question is but is there a way to check Hitachi TO3 power mosfets in circuit? Thank you.
     
  5. Martin.M

    Martin.M Collecting Tek

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    this is a Classic Tek Type 575, for testing and matching pairs.

    [​IMG]

    The old instrument can load the test transistor up to 400 Volts, up to 200W power. It will draw the complete curves family on the screen, well calibrated.
    All currents are well limited, but a wrong setup can burn the transistor in seconds, so the study of his manual is strongest required before using it for a test. There are 2 sockets to compare A with B simply by using the switch between

    575 is sometimes to find in the bay and on ham markets. It requires a lot of space, it is warm and heavy, but still a greatful helper in match and selecting transistors.

    It have a brother, Type 570, this do the same with tubes. :)

    greetings
    Martin
     
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  6. fdwrench

    fdwrench Active Member

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    Great thread! Just what I needed.
     
  7. gslikker

    gslikker Super Member

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    A big score on the Dutch "marktplaats" last week!

    I will have to refurbish it, switches are acting up since it is supposed to be not used for many years, but it is still working!
    It is a Philips PM6507. guess much less heavy than the Tek above but still 20 kilograms...
    I was looking for something like this for a long time,you do not see them often.

    [​IMG]
     
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  8. caesar56

    caesar56 Active Member

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    As of today, this Thread still remains golden. Thank you very much.
     
  9. SoundOfSound

    SoundOfSound Super Member

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  10. Farmhand

    Farmhand Super Member

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    In case no one has mentioned this, Bipolar Junction woul be a great band name.
     
    Hyperion likes this.
  11. rtvinc

    rtvinc New Member

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    Thank YOU EchoWars!! i think my M4000 will live again because of your post!
     
  12. Hyperion

    Hyperion Roobarb & Custard Subscriber

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    Also 'Blown Junction', 'Shorted Junction', or 'Open Junction' - just so long as they stay OUT of my amps - :D
     
  13. JURB

    JURB Super Member

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    How about Petticoat Junction ?

    Kidding aside, I think it important to mention something here. I have had this several times and that is partly because I was the dog shooter. The tough dog troubleshooting, after nobody else could fix it. I am not bragging here just telling you how I got to see as many of this as I did.

    Transistors that check good on the meter but simply do not transist. when you are in the circuit and see the waveforms it looks like an open collector because the EB is pulling current. So you get in there and with a meter check the EC junction and it tests fine, open in one way and a diode drop the other way. Seems good as hell. But it ain't.

    I am at a loss to explain how - physically - this happens to a transistor, but it does happen. Not shorted, not open, just no hfe. I can say, over a dozen times I have run into this. With all the work I have done, yes it is rare, but we are in a time now when this stuff is getting really old and we are going to see different and perhaps strange modes of failure.
     
  14. Soundphile

    Soundphile Active Member

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    It was always thought that transistors either "work" or "don't work". But not anymore!
    As transistors age, it seems like they may fail in ways never seen or experienced before.
    Hope this sticky continues to develop and document these events as they unfold.
    Thanks EW, this sticky has helped me fix a few amps.
    Robert.
     
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  15. Cleveland

    Cleveland New Member

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    Where do you get them on line?
     
  16. EchoWars

    EchoWars Hiding in Honduras

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  17. roger2

    roger2 . Subscriber

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    Actually it is a small town in southern Indiana. Had an ex-girlfriend from there.
     
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  18. Jonny-Tompa

    Jonny-Tompa New Member

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    Ooops, posted in the wrong thread. If a moderator wants to delete this, feel free. :)
     
  19. Alan0354

    Alan0354 Super Member

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    From my experience, the best way to test the transistors is to take the time to study the circuit, calculate all the DC voltage of all the the points on the schematic. Calculate the current through the transistors.........Then check the voltage on the real circuit and compare to the calculation.

    Lately, I helped a few people fixing their amps on the forum, never have a chance to see the amp and touch the test instrument. All I did was obtaining the schematic, spent 30 minutes calculating and write all the voltages down. Asked what was the symptom and look at the likely problem area, then ask the person to measure and reported back the measurement. Then analyze the voltage and pin point to the bad component/s. It worked.

    From reading a lot of posts here, I feel people are too hasty in taking out transistors, putting them on testers, replacing with new ones. A lot of time, I don't think people actually find the problem, but just blind shooting, hit and miss. Along the way, they might burn more stuffs, they beat up the circuit board and make the amp unreliable in the long run. I don't think that's the right way to approach this. Problem is there are a lot of people encouraging others to do this and become a general consensus here.

    My experience is if it ain't broken, don't fix it. If there is a problem, take the time to study the circuit, test a lot and do a little. When you pin point the problem, then change ONLY the bad component and nothing more. You'll be surprised how many problem show up in just simple DC voltage measurement.

    I have been working with transistors my whole life designing all sort of circuits including analog IC design. I never even use a curve tracer nor do I know how to use it yet. I understand what it test ( simple collector curve), but never use it nor find it necessary.

    One very important thing, you dig into the heart of the amp, you better know electronics. If you take it on as a hobby of restoring, fixing or designing, take the time to study transistor basic, learn to do DC analysis. You cannot do hit and miss job. There is no magic, just logical analysis. Study, observe, think and calculate a lot, do a little. You might think you are good in soldering and rework, I can tell you I am very good in doing soldering and rework, it's my job. But I can tell you, the board I use to bring up my amp is NOT going to be in my amp. I have a second board that I accidentally shorted out something that I fixed, then I over heated and blew a power transistor. This board is not going to be in my amp. I since brought up two brand new boards after I rung out all the bugs, do the minimum verification to proof they work and these are the two that go into my amp. I am not taking a chance on the two that had been beaten up.

    When you change transistors, you better know whether you need to match any characteristics. I have been experimenting in matching output power transistors, I yet to find an effective way to match Vbe better than 3mV between transistors. You play around and burn one, you are in deep dodo!!! Good luck in trying to find one to match to 3mV. When I pull out a transistor, I never put them back......I don't pull out transistor very often.

    I am surprised people took their treasured amp apart, remove components to measure and put them back!!!! You just used up 8 of the 9 lives of the amp!!!! My experience is....unless the pcb is high quality ( made in USA), you can only remove and replace the component twice before the trace and pads start to be pull out on the pcb. I have good soldering and desoldering equipment, and this is my experience. If you don't have the desoldering station with electric solder sucker and use solder wick or hand solder sucker, good luck. Keep pulling components out and so you have a unreliable pcb and that spells the end of the amp.

    JMHO
     
    Last edited: May 15, 2017
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  20. Technics-goy

    Technics-goy Active Member

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    Well, in speaking of opinion, I have a slightly different one, in my world (of precision RF power electronics) a curve tracer, in particular the Tektronix, is a must have in our design Lab, yes we have two of them in well kept condition. As a DIY I am totally salivating to get my hands on one of these extinct units. The purpose and usefulness of such instrument may be unknown to some people. DIY individuals who own a curve tracer know very well for what purpose this instrument was made keeping it around and alive for that. While professionals are struggling to find a suitable replacement unit with equal or better performance.

    And yes as mentioned, semiconductors can partially fail and may still function to a degree but crippled somehow. One needs a lot of extra persistence and a good pinch of luck when troubleshooting such failure modes of crippled semiconductors when armed only with a voltmeter and a calculator. In cases with totally dead transistors a voltmeter surely suffices and offending parts are quickly and easily located no calculator needed.
    It may be an extinct skill these days, some people don't need a calculator much, they can compute such simple basic math in they're head.

    I believe high quality PCB's are made outside the USA also.
     

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