Hi Dr*Audio
Thanks for the great tips. I have recently acquired a Sansui 350 receiver and despite its awful looks inside, now works well except for one vexing problem.
I first list the work done during the past two weeks and then I'll get to the point of the problem.
Repairs: Cleaned the massively dirty and dusty casework, cleaned the dial inside and out, replaced foam strips around the dial as the originals turned to dust, replaced snipped off power cord, cleaned all rca jacks and speaker terminals, replaced all illumination bulbs and cleaned their sockets - (all were blown when I acquired the receiver), repaired broken tuner flywheel, vacuuumed out massive amounts of dust everywhere inside, replaced all fuses with correct value items, cleaned the volume potentiometer with both contact cleaner and silicone free WD-40 type lubricant. Also cleaned all other controls and switches using contact cleaner and WD 40 silicone free. Vacuumed and used compressed air to remove all excess cleaning and lubricating chemicals.
When all of the above was done, I connected the equipment for a duration of 8 hours to our 220V 50Hz mains through a 100W lightbulb and fitted loading resistors at the speaker terminals prior to doing this.
As yet, I have not touched the tuning capacitor other than vacuuming it and using compressed air.
Now the problem: Everything now works correctly, tuning is fine and there are no crackling during function changing except for an intermittent soft crackling sound at low volume at about 1 or 2 minute intervals. At mid and higher listening levels, the crackling or rustling sound through the speakers go away completely.
Last night, I also tried the phono function and this function produces the same symptom - intermittent soft crackling at low volume.
Do you think there could still be residue muck inside the volume pot? On powering down, I usually also turn the volume down to zero. As the equipment powers down and I turn the volume to zero, I can also hear a slight crackle through the speakers.
What do you think could be the problem? - Intermittent soft crackling at low volume?
The pics show the equipment prior to cleaning and all is sparkling clean now except for the spotty chassis.
Thank you for your time.
tripod