Pioneer SX-1250 recap and restoration thread!

Runaway voltage

Hi, well I have done the sx 1250 recap and refurbish as per the bom list supplied by Matt, and things went quite well thank you Matt, unfortunately after several hours of playing music at moderate volume the left channel is getting very hot, so I checked the voltages again only to find out that it's running at about 265 volts and I am unable to lower the voltage with the new vr2 on that channel, I'm not sure where to go next. Please Help:confused:
 
start a new thread please.

and please include what you posted above - thank you :D
 
Excellent JT! :thmbsp: BTW, I thought it was an SX-850 that I sold you. :scratch2:

Here is my recap list for the SX-1250, I visually checked every board against the service manual and confirmed the caps for the the board numbers listed below, my 1250 was made Dec 1976. FYI I'm using a few Panasonic FM and FC caps in the preamp areas instead of PW caps.

Pioneer SX-1250 recap list

Equalizer Amp Board (AWF-021-A) (Q1 & 3 and Q2 & 4 should be gain matched)

AWF-021-A: C11: 470uF 6.3v CEA: 667-EEU-FM1E471B 470uF 25v
AWF-021-A: C12: 470uF 6.3v CEA: 667-EEU-FM1E471B 470uF 25v
AWF-021-A: C17: 3.3uF 50v CEANL: 647-UKL1H3R3KDDANA 3.3uF 50v
AWF-021-A: C18: 3.3uF 50v CEANL: 647-UKL1H3R3KDDANA 3.3uF 50v
AWF-021-A: C25: 22uF 16v CSZA: 647-UKL1V220KEDANA 22uF 35v
AWF-021-A: C26: 22uF 16v CSZA: 647-UKL1V220KEDANA 22uF 35v
AWF-021-A: C27: 220uF 63v CEA: 667-EEU-FC1J221 220uF 63v
AWF-021-A: C28: 220uF 63v CEA: 667-EEU-FC1J221 220uF 63v
AWF-021-A: C29: 100uF 35v CEA: 667-EEU-FM1H101 100uF 50v
AWF-021-A: C30: 22uF 16v CSZA: 647-UKL1V220KEDANA 22uF 35v
AWF-021-A: C31: 22uF 16v CSZA: 647-UKL1V220KEDANA 22uF 35v
AWF-021-A: C32: 100uF 35v CEA: 667-EEU-FM1H101 100uF 50v

Q1: 2SA726: 512-KSA992FBU
Q2: 2SA726: 512-KSA992FBU
Q3: 2SA726: 512-KSA992FBU
Q4: 2SA726: 512-KSA992FBU
Q5: 2SC1775: 512-KSC1845FTA:
Q6: 2SC1775: 512-KSC1845FTA:
Q7: 2SC1775: 512-KSC1845FTA:
Q8: 2SC1775: 512-KSC1845FTA:
Q9: 2SA872: 512-KSA992FBU
Q10: 2SA872: 512-KSA992FBU
Q11: 2SC1735: 512-KSC2383YTA
Q12: 2SC869: 512-KSC2383YTA
Q13: 2SA850: 512-KSA1013YBU
Q14: 2SA628A: 512-KSA1013YBU

Function Switch Board (AWS-094)

AWS-094: C1: 220uF 6.3v CEA: 667-EEU-FM1A221 220uF 10v

Flat Amp Board (AWG-042-0)

AWG-042-0: C7: 330uF 63v CEA: 667-EEU-FC1J331 330uF 63v
AWG-042-0: C8: 330uF 63v CEA: 667-EEU-FC1J331 330uF 63v
AWG-042-0: C9: 22uF 16v CSZA: 647-UKL1V220KEDANA 22uF 35v
AWG-042-0: C10: 22uF 16v CSZA: 647-UKL1V220KEDANA 22uF 35v
AWG-042-0: C11: 22uF 16v CSZA: 647-UKL1V220KEDANA 22uF 35v
AWG-042-0: C12: 22uF 16v CSZA: 647-UKL1V220KEDANA 22uF 35v
AWG-042-0: C21: 100uF 10v CEA: 667-EEU-FM1E101 100uF 25v
AWG-042-0: C22: 100uF 10v CEA: 667-EEU-FM1E101 100uF 25v
AWG-042-0: C27: 220uF 16v CEANL: 647-UKL1C221KPDANA 220uF 16v
AWG-042-0: C28: 220uF 16v CEANL: 647-UKL1C221KPDANA 220uF 16v
AWG-042-0: C31: 330uF 35v CEA: 667-EEU-FM1V331 330uF 35v
AWG-042-0: C32: 330uF 35v CEA: 667-EEU-FM1V331 330uF 35v

Q1: 2SC1775: 512-KSC1845FTA:
Q2: 2SC1775: 512-KSC1845FTA:
Q3: 2SA872: 512-KSA992FBU
Q4: 2SA872: 512-KSA992FBU
Q7: 2SA725: 512-KSA992FBU
Q8: 2SA725: 512-KSA992FBU

Control Amp Board (AWG-041-A)

AWG-041-A: C1: 4.7uF 25v CSZA: 647-UKL1H4R7KDDANA 4.7uF 50v
AWG-041-A: C2: 4.7uF 25v CSZA: 647-UKL1H4R7KDDANA 4.7uF 50v
AWG-041-A: C3: 4.7uF 25v CSZA: 647-UKL1H4R7KDDANA 4.7uF 50v
AWG-041-A: C4: 4.7uF 25v CSZA: 647-UKL1H4R7KDDANA 4.7uF 50v
AWG-041-A: C11: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C12: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C13: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C14: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C17: 100uF 10v CEA: 667-EEU-FM1E101 100uF 25v
AWG-041-A: C18: 100uF 10v CEA: 667-EEU-FM1E101 100uF 25v
AWG-041-A: C19: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C20: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C27: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C28: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C29: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C30: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C33: 100uF 10v CEA: 667-EEU-FM1E101 100uF 25v
AWG-041-A: C34: 100uF 10v CEA: 667-EEU-FM1E101 100uF 25v
AWG-041-A: C35: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C36: 2.2uF 50v CEANL: 647-UKL1H2R2KDDANA 2.2uF 50v
AWG-041-A: C37: 100uF 16v CEA: 667-EEU-FM1E101 100uF 25v
AWG-041-A: C38: 100uF 16v CEA: 667-EEU-FM1E101 100uF 25v
AWG-041-A: C39: 100uF 16v CEA: 667-EEU-FM1E101 100uF 25v
AWG-041-A: C40: 100uF 16v CEA: 667-EEU-FM1E101 100uF 25v
AWG-041-A: C43: 10uF 25v CSZA: 647-UKL1E100KDDANA 10uF 25v
AWG-041-A: C44: 10uF 25v CSZA: 647-UKL1E100KDDANA 10uF 25v

Q1: 2SC1312: 512-KSC1845FTA:
Q2: 2SC1312: 512-KSC1845FTA:
Q3: 2SC1312: 512-KSC1845FTA:
Q4: 2SC1312: 512-KSC1845FTA:

Filter Amp Board (AWM-089-0)

AWM-089-0: C3: 4.7uF 25v CSZA: 647-UKL1H4R7KDDANA 4.7uF 50v
AWM-089-0: C6: 10uF 25v CSZA: 647-UKL1E100KDDANA 10uF 25v
AWM-089-0: C9: 4.7uF 25v CSZA: 647-UKL1H4R7KDDANA 4.7uF 50v
AWM-089-0: C12: 10uF 25v CSZA: 647-UKL1E100KDDANA 10uF 25v

Q1: 2SC1313: 512-KSC1845FTA:
Q2: 2SC1313: 512-KSC1845FTA:

Power Amp Board (AWH-048-A) (This list times two for the two amp boards) (Q1 and 2 should be gain matched)

AWH-048-A: C2: 10uF 16v CEANL: 647-UKL1E100KDDANA 10uF 25v
AWH-048-A: C5: 220uF 16v CEANL: 647-UKL1C221KPDANA 220uF 16v
AWH-048-A: C11: .22uF 10v CSZA: 667-ECQ-V1H224JL2 .22uF 50v
AWH-048-A: C15: 470uF 80v CEA: 647-UPW2A471MHD 470uF 100v
AWH-048-A: C16: 470uF 80v CEA: 647-UPW2A471MHD 470uF 100v

Q1: 2SA750: 512-KSA992FBU
Q2: 2SA750: 512-KSA992FBU
Q11: 2SC869: 512-KSC1845FTA

VR1: 470 ohm multi offset: 652-3296P-1-501LF 25 turn
VR2: 470 ohm single bias: 652-3386H-1-501LF 1 turn

TO-3 micas (Need a total of 8): 534-4636 (optional)

Protection Board (AWM-091-A)

AWM-091-A: C1: 470uF 6.3v CEA: 647-UPW1C471MPD 470uF 16v
AWM-091-A: C2: 470uF 6.3v CEA: 647-UPW1C471MPD 470uF 16v
AWM-091-A: C3: 4.7uF 35v CEA: 647-UPW1V4R7MDD 4.7uF 35v
AWM-091-A: C4: 100uF 16v CEA: 647-UPW1E101MED 100uF 25v
AWM-091-A: C5: 100uF 50v CEA: 647-UPW1H101MPD 100uF 50v
AWM-091-A: C6: 100uF 50v CEA: 647-UPW1H101MPD 100uF 50v

Q4: 2SC945: 512-KSC2383YTA
Q5: 2SC1166 (2SC1384): 512-KSC2690AYS
Q6: 2SC1166 (2SC1384): 512-KSC2690AYS

S1: ASR-010 MY4-02-DC24 relay: 653-MY2-02DC24

Stabilizer/Power Supply Board (AWR-106-A)

AWR-106-A: C1: 220uF 80v CEA: 647-UPW2A221MHD 220uF 100v
AWR-106-A: C2: 220uF 80v CEA: 647-UPW2A221MHD 220uF 100v
AWR-106-A: C5: 47uF 35v CEA: 647-UPW1H470MED 47uF 50v
AWR-106-A: C6: 47uF 35v CEA: 647-UPW1H470MED 47uF 50v
AWR-106-A: C7: 22uF 50v CEA: 647-UPW1J220MED 22uF 63v
AWR-106-A: C8: 22uF 50v CEA: 647-UPW1J220MED 22uF 63v
AWR-106-A: C9: 100uF 35v CEA: 647-UPW1H101MPD 100uF 50v
AWR-106-A: C10: 100uF 35v CEA: 647-UPW1H101MPD 100uF 50v
AWR-106-A: C11: 47uF 80v CEA: 647-UPW2A470MPD 47uF 100v
AWR-106-A: C12: 47uF 80v CEA: 647-UPW2A470MPD 47uF 100v
AWR-106-A: C13: 1000uF 25v CEB: 647-TVX1V102MCD 1000uF 35v
AWR-106-A: C15: 47uF 10v CEA: 647-UPW1C470MDD 47uF 16v
AWR-106-A: C16: 22uF 10v CEA: 647-UPW1C220MDD 22uF 16v
AWR-106-A: C17: 220uF 16v CEA: 647-UPW1V221MPD6 220uF 35v
AWR-106-A: C18: 47uF 10v CEA: 647-UPW1C470MDD 47uF 16v
AWR-106-A: C19: 47uF 10v CEA: 647-UPW1C470MDD 47uF 16v

Q1: 2SD313: 863-MJE15032G
Q2: 2SC869: 512-KSC2383YTA
Q3: 2SC1318: 512-KSC1845FTA
Q4: 2SC1384: 512-KSC2690AYS
Q5: 2SB507: 863-MJE15033G
Q6: 2SA628A: 512-KSA1013YBU
Q7: 2SA720: 512-KSA992FBU
Q8: 2SA684: 512-KSA1220AYS
Q9: 2SD325: 863-MJE15032G
Q10: 2SC945: 512-KSC2383YTA
Q11: 2SC945: 512-KSC1845FTA
Q12: 2SD325: 863-MJE15032G
Q13: 2SC945: 512-KSC2383YTA
TO-220 micas (need 2 of them): 534-4672

D1: WZ-240: 512-1N5252B
D2: 1S2473: 512-1N4148
D3: WZ-240: 512-1N5252B
D4: 1S2473: 512-1N4148
D5: WZ-061: 512-1N5234B
D6: 1S2473: 512-1N4148

VR1: 4.7K Ohms single turn: 652-3386H-1-502LF
VR2: 4.7K Ohms single turn: 652-3386H-1-502LF

Power Supply Board (AWR-107-0)

AWR-107-0: C6: 470uF 100v CEB: 647-TVX2A471MCD 470uF 100v
AWR-107-0: C7: 470uF 100v CEB: 647-TVX2A471MCD 470uF 100v
AWR-107-0: C8: 470uF 25v CEA: 647-UPW1V471MPD 470uF 35v
AWR-107-0: C9: 470uF 25v CEA: 647-UPW1V471MPD 470uF 35v

BOM List

647-UKL1H4R7KDDANA | 6
647-UKL1H2R2KDDANA | 12
647-UPW1V4R7MDD | 1
647-UPW1V221MPD6 | 1
647-UPW1H101MPD | 4
647-UKL1H3R3KDDANA | 2
647-UKL1E100KDDANA | 6
667-ECQ-V1H224JL2 | 2
647-UPW2A471MHD | 4
647-UPW1E101MED | 1
647-UKL1V220KEDANA | 8
647-UKL1C221KPDANA | 4
667-EEU-FM1E471B | 2
667-EEU-FM1E101 | 10
667-EEU-FC1J221 | 2
667-EEU-FM1H101 | 2
667-EEU-FM1V331 | 2
667-EEU-FC1J331 | 2
667-EEU-FM1A221 | 1
647-UPW1C471MPD | 2
647-UPW1V471MPD | 2
647-UPW2A221MHD | 2
647-UPW1H470MED | 2
647-UPW2A470MPD | 2
647-UPW1C470MDD | 3
647-UPW1J220MED | 2
647-UPW1C220MDD | 1
647-TVX1V102MCD | 1
647-TVX2A471MCD | 2
512-KSA992FBU | 15
512-KSC1845FTA | 16
512-KSC2383YTA | 6
512-KSA1013YBU | 3
512-KSC2690AYS | 3
863-MJE15032G | 3
863-MJE15033G | 1
512-KSA1220AYS | 1
512-1N5252B | 2
512-1N4148 | 3
512-1N5234B | 1
534-4636 | 8
534-4672 | 2
653-MY2-02DC24 | 1
652-3296P-1-501LF | 2
652-3386H-1-501LF | 2
652-3386H-1-502LF | 2

Howdy, I am in the middle of a 1250 using your parts list, many thanks, and just noticed you don't list replacements for Q1-3 on the protection board(AWM-091). I assume Q1 and Q2 can be replaced with 512-KSC2383YTA? But what about Q3? It is a 2SA733. Unfortunately I cleaned the board before I checked the parts list. I have a spare board to steal from but was hoping to replace all I could with new. I need help:scratch2:
 
They rarely present problems. Rarely enough that I usually just leave them alone. The a733 also presented enough confusion between ecb and ebc versions that the additional online problems weren't worth mentioning it for replacement. It is a "logic" position and is not stressed in the least bit.

q1 and q2 are ksc1845, high gain, low noise,
q3 can be an a992

ksc2383 is when we want to handle some current, which isn't the case here.

q4 is the current dump transistor, which is stressed, and the original is marginally undersized.
q5 is the relay drive transistor, which is stressed
q6 is a voltage regulator, which can be heat stressed, although most of the heat is supposed to be shed by R23 (which can handle it).
 
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They rarely present problems. Rarely enough that I usually just leave them alone. The a733 also presented enough confusion between ecb and ebc versions that the additional online problems weren't worth mentioning it for replacement. It is a "logic" position and is not stressed in the least bit.

q1 and q2 are ksc1845, high gain, low noise,
q3 can be an a992

ksc2383 is when we want to handle some current, which isn't the case here.

q4 is the current dump transistor, which is stressed, and the original is marginally undersized.
q5 is the relay drive transistor, which is stressed
q6 is a voltage regulator, which can be heat stressed, although most of the heat is supposed to be shed by R23 (which can handle it).
Schooling appreciated....
 
The Patient

Well, I am about to turn the juice on to this 1250 that came to me a month or so ago. It was very dirty and going into protection. I got it for $485 and thought it might be good for parts at least. After opening it up and cleaning a ton of grime away it appeared all original. No replaced parts, no heat stress marks on the driver boards, no evidence that anyone had ever taken an iron to it. So, I recapped everything but the tuner section. I also replaced all transistors and diodes on the stabilizer and protection boards, in addition to new on-semi outputs. Here are some pics of BEFORE I put power to it. Any suggestions or warnings would be much appreciated!!
 

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The Patient

More Pics
 

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I cannot give any advice however after a heap o reading I recall two things that really stick out to me. One, use a dim bulb tester to power them up. Two, check and re check the orientation of the main filter Caps to make absolutely sure that they are installed correctly. I have limited experience with total re caps so waiting for resident Gurus to chime in may well make for a happy Christmas.. To me just having an SX 1250 makes for a happy Christmas. With best regards, vsat88.
 
DBT is needed, but you should of checked the set at each board restoration. (Maybe you did).
What was your restoration process? List the steps you took from start to finish. No detail required. (Please :yes:)
You might want to start your own Thread.
First answer the above questions.
 
The Patient

I did not test each board. I went in, cleaned it up as much as practical then recapped the boards, one by one starting with the equalizer amp, then function board, filter amp, control amp, stabilizer, protection, drivers, power supply. Only one of the wrapped wires broke off during all this and I took a replacement from my donor carcass to replace it, same color and all. Pic of my DBT and 5.1kohm tester plugs(if I get that far!)
 

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The Patient

I have the trimmers on the drivers set at midpoint. Is that ok and what about the stabilizer trimmers? Where should thay be at startup?
 
The Patient

Actually, vr2 on the drivers are at 0. It seems I should adjust the stabilizer before the driver adjustments, is that right?
 
OK. We will call you "The one with big Kauna's" :D

Did you double check all the component placements? Trace connections on the back of the boards (A million times?) The Thread you posted on is the bible for the 1250 restoration. Did you use this as a guide?

Plug the set in the DBT with a 100 watt bulb. Don't flip the switch until instructed.
Unplug the amp boards top and bottom plugs.
Set the +-65 regulated stabilizer trimmers VR1 and VR2 to center. If they are the multi turn, they come centered from the factory (Mouser).

The large caps look installed correctly. A close up pic of the big caps (one side is good. And for later a shot of the outputs on the heatsinks (for later).

It might be a little of a pain but: I would like to see a top shot of the Stabilizer (PS) picture as well. (This could save many hours later)
 
The Patient

Okay. Bulb instantly bright then quickly dimmed to very low. Relay clicked after a few seconds and stayed on. So far so good, right?
 
Sorry, I turned it on before reading your last post. I am eagerly awaiting more instructions.....
 
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