SX-3700 (3800, 3900?) Switch Lamp Replacement
By popular demand, here's what I found works on the 3700:
1. Unplug power, remove case (4 screws)
2. Remove knobs and toggle switch caps (now is a great time to clean them)
3. Remove face panel (2 screws – 1 each top front corners + 2 retainer nuts, 1 on each of power switch and volume control pot). Gently pull panel straight out, CAREFULLY lay aside. SEE CAUTION BELOW in #9.
4. At this point, I recommend using a very small one-hand bar clamp and GENTLY clamp it on the main tuning capacitor pulley to keep the tuning pointer string on/in the proper grooves. If the string is not kept in place somehow, it’s not the end of the world but you’d likely have to mess around to get it back in place properly. Tape might be another option. Suggestion: take pics before you proceed; put that digital camera to work!
5. There are two screws at each end of the "dial assembly module" holding it to the main receiver chassis. These can now be removed.
6. Carefully raise and tilt back the dial assembly module. You should now be able to see the plastic lamp brackets and the circuit boards where the lamp leads connect to their posts (good lighting is particularly important at this point). Support the dial assembly high enough so you can get a soldering iron in adequately and minimize the risk of melting the insulation of other wires. Again, I used a couple small bar clamps (one at each end) to support the dial module up and out of the way while working. No clamps? Try using string or thin wire and suspend it from some point above your bench.
7. The glue holding in each lamp is largely dried out by now; the old lamps can be pulled out by their leads. After preparing the leads on the new lamps, they can be inserted from the front or back, I believe. I did not bother to glue the new bulbs in place as they seemed to be adequately snug in their brackets. I always unwind the old lamp lead from the posts. It might be more convenient to clip the leads closer to the bulb and solder the wire ends together, but I always felt this is a less elegant solution than soldering the new leads right to the post. Your call.
8. Make sure you have the proper diameter lamps. See my previous post.
9. Special Note: If you have never removed the face panel before, you may want to take this opportunity to clean the inside of the dial glass before re-assembly. Any glass cleaner should do. CAUTION!: the switch plunger tips on the backside of the face panel are easily broken, and parts very easily lost, particularly the spring. Proceed with extreme caution when cleaning the glass so you don’t endanger these plungers. I broke one recently and my ingenuity was taxed to the limit to repair it due to the tiny size of the parts – don’t count on super glue alone for repair, either. Trust me on this one. (I can describe my repair - but I hope I don't have to!)
9. Once you are done installing the new lamps, reverse the whole process, taking care to run the dial pointer string on its pulleys all the way around the dial assembly before setting the module back in place. The pointer will probably want to fall off the track, so make sure this is placed properly too.
Hope this helps! I'd be interested to hear if the process differs greatly in the 3800 and 3900.