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Nikko Alpha 450 repair

FootFungus

Super Member
I just got a Nikko Alpha 450 back up and alive from terminal fuse-itis. 5 of the 6 outputs were toast in the left channel. The bias transistor and drivers survived, as this looks like it was collateral damage from a liquid spill incident.

Given Toshiba 2SA1095/2SC2565 outputs weren't cheap when they were plentiful and real, I went looking for substitutes. I came up with the Sanken 2SA1215/2SC2911 and the On-Semi NJW1302/NWJ3281. Both sets are slower ft-wise - about 60/50 mhz versus the 80/60 mhz for the original Toshibas. The Sankens are 150w and the On-Semi's 200w. I looked at the NJW0302/0281, which are a bit faster and closer in cob. However, the SOA at higher voltages did not match well.

The Sankens use the same screw holes as the Toshibas, but have a larger MT-220 footprint. So new thermal interfaces would be needed. The NJW1302/3281s are TO-3P so they require a new hole in the heatsink or a piece of bar stock to press them to the heatsink. The Sankens are about $13 a pair from Bdent and the On-Semi's $3.50 a pair from Mouser. So naturally I dug out my 4-40 tap for the On-Semi's.

The 2SD882 bias transistor (still widely produced) is screwed to the top of the center PNP output. Given the packaging change on the NJWs, I had to extend the legs a bit for the 2SD882. A counterfeit 2sa1306 provided some extra legging - it wouldn't be needing them....

I replaced the drivers for completeness. The Alpha 450 uses the 2SC2336a/2SA1006a combo. Bdent carries these for $6/pair if you get the 2SC2336a and the 2SA1006B. The Alpha 440 is almost exactly the same design, but with 2SC2275/2SA985 drivers.

About $18 dollars later I had a working amp. I still need to accurately set the bias and adjust the clipping, meters, etc. I may redo the good channel for symmetry and opportunity to liberate 3x pairs of A1095/C2565s for future purposes.

In the spirit of show and tell, I attached pictures of the output sections.
 

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I just got a Nikko Alpha 450 back up and alive from terminal fuse-itis. 5 of the 6 outputs were toast in the left channel. The bias transistor and drivers survived, as this looks like it was collateral damage from a liquid spill incident.

Given Toshiba 2SA1095/2SC2565 outputs weren't cheap when they were plentiful and real, I went looking for substitutes. I came up with the Sanken 2SA1215/2SC2911 and the On-Semi NJW1302/NWJ3281. Both sets are slower ft-wise - about 60/50 mhz versus the 80/60 mhz for the original Toshibas. The Sankens are 150w and the On-Semi's 200w. I looked at the NJW0302/0281, which are a bit faster and closer in cob. However, the SOA at higher voltages did not match well.

The Sankens use the same screw holes as the Toshibas, but have a larger MT-220 footprint. So new thermal interfaces would be needed. The NJW1302/3281s are TO-3P so they require a new hole in the heatsink or a piece of bar stock to press them to the heatsink. The Sankens are about $13 a pair from Bdent and the On-Semi's $3.50 a pair from Mouser. So naturally I dug out my 4-40 tap for the On-Semi's.

The 2SD882 bias transistor (still widely produced) is screwed to the top of the center PNP output. Given the packaging change on the NJWs, I had to extend the legs a bit for the 2SD882. A counterfeit 2sa1306 provided some extra legging - it wouldn't be needing them....

I replaced the drivers for completeness. The Alpha 450 uses the 2SC2336a/2SA1006a combo. Bdent carries these for $6/pair if you get the 2SC2336a and the 2SA1006B. The Alpha 440 is almost exactly the same design, but with 2SC2275/2SA985 drivers.

About $18 dollars later I had a working amp. I still need to accurately set the bias and adjust the clipping, meters, etc. I may redo the good channel for symmetry and opportunity to liberate 3x pairs of A1095/C2565s for future purposes.

In the spirit of show and tell, I attached pictures of the output sections.

Looks good,
What did you use to drill the pilot holes for the tap?
Did you just use a hand drill or a press?
 
I soldered the outputs where I wanted, then used a hand drill to dimple to spot. I then used a press, as 90 degree angles are rarely within my ability. I think there's only about 1/8" to go through.

I guess I'll do some square wave testing next.
 
Hi,

I’ll copy here a question I left in another thread because I believe somebody could inform me here.

If someone could tell what are the true specs for the Alpha 450. Actually a potential seller told me that it is a power amp, 220 watts in 8 ohm and 440 watts in 4 ohm. In another advise (on ebay if I remember) I’ve seen 220 in 8 ohm and 240 in 4 ohm.

Whatever the truth is, I’m very skeptical about those 440 watts in 4 ohm, and as I will drive 4 ohms speakers, I need to know. On the other hand, 26 kgs for this power amp inspire a certain respect and trust. So I’d like to know what wattage could deliver this amp in 4 ohm and generally speaking if it is able to drive difficult load speakers.

Thank you.
 
If any of you are working on or plan to work on a Nikko 450, be advised that the main control board has duplicated labels for two of the adjustment pots!!
The manual calls for the idle adjustment to be controlled by pot HVR701 (Left Channel) and pot HVR702 (Right Channel) which are labeled correctly at the location specified in the SM!!
But pot HVR705 is also incorrectly labeled HVR701 and pot HVR706 is labeled HVR702!!
Just a heads up, it can be confusing!!
 
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