We have music!!
Regreased the output trans, reassembled the unit, checked for shorts at the outputs (none thankfully), I had one lead to long on a replacement transistor that I believe was touching the board retainer. trimmed the lead, checked for other dumb mistakes, none found. Okay now for true test, fired up on the dbt, goes bright then dim!!! We have no short, okay so now to check bias and dc offset. Again on the dbt, brought to zero (very close on BOTH channels) and set the bias at 50mv. Reset to zero and powered off the unit. Unplugged from the dbt and straight into the wall socket. Again, unit starts, relay clicks after a few seconds, lights are good, checked both settings, rezeroed and then set the unit to 50mv on both channels. We have a working 1010!
I hooked up my cheapo $20 pawn shop speakers and hooked up the FM dipole. We have music and both channels work, sounds great even on cheapo speakers. So now we have another great sounding vintage amp brought back from the brink.
Both main caps were okay so they were not replaced. I do have the caps in case she comes back. Hope not as this was a bear to get at some of the parts. The customer will be happy!