Dual 1219 Service Manual

Matt916

New Member
I recently purchased a Dual 1219 as an upgrade to the modern plastic and MDF turntables. I’m a mechanical engineer and I find the mechanics of the early Duals very intriguing.

I have plans to fully restore it, however, I haven’t had any luck finding an English copy of the service manual. Vinylengine has them available to download for members except they aren’t accepting any new registrations.
I’m hoping someone here would be kind enough to send me a copy.

Thanks - Matt
 
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I thought I would share an update. First, a big thanks to Montycat and Outsider373 for the great reference materials.

I ended up purchasing two 1219’s. The first looked gently used, if at all, with the original plastic film still on the platter, all the original manuals, registration card with matching serial, and even an unopened cartridge mounting parts bag. The only missing item was the single play spindle. This was also a deck only with no included plinth or cover. The second one was mainly for spare parts, plinth, cover, and possible use in a second room.

I started with the Parts table for practice. I wasn’t optimistic because the seller did not put two of the three shipping screws in the shipping position. Needless to say, there was some rattling around in the box and some damage to the plinth mounting plate. The platter spindle and bearing were loose, the platter was partially out of place, the removable strobe disc was bent. Fortunately, no damage noted on the tonearm.

I performed a full overhaul using the Dual Service for Amateurs guide including the cueing piston. Speed selector was frozen and serviced very well. The motor halves were very difficult to separate. I even bent my retaining ring pliers in the process. Ultimately ended up using two paint can opener tools outward facing back to back as a make shift set of reverse pliers. This actually worked much better than I thought and got the job done!

I wasn’t happy with the platter bearing performance. I took it apart again and polished both bearing plates to a mirror finish. That helped reduce noise significantly.

The steuerpimpel looked like OEM and still in good shape. I know the recommendation is to not put any grease on the tonearm lever so I left it dry. The table creaks a lot during startup as the steuerpimpel engages and makes me think it will wear prematurely.

My only issue was the cartridge height with cueing lever up. I just couldn’t get enough height. The adjustment screw behind the tonearm was set for maximum arm height. The cueing arm mechanism looked good with all clearances acceptable per service manual.

As far as I can tell, there may be a slight downward arc in the tonearm as it exits the gimbal. The tonearm was locked during shipment and there are no dents so I don’t think this occurred during shipping. I’m not ready to contemplate a tonearm tear down and straightening so I added a couple layers of aluminum tape under the tonearm flange where the cueing piston engages. This added enough height at the cartridge to make me feel comfortable.

I did have to make a few other minor adjustments. One to get the motor to stop properly at the end of cycle. Another to get it to start properly n manual mode.

Time of truth. The motor and platter in this are amazingly quiet. I don’t have a fluorescent light for the strobe disc so I resorted to a Phone app. Got the speed to 33.34 +- 0.13% with a WOW of 0.05% RMS. Player stop time after motor turns off is two minutes. Not bad for a parts purchase.

My setup produced more hum using a ground cable between table and pre than it did when not using a ground. Looks like the factory wiring has the ground bonded to the right channel which was working well in my case.

I’m a fan of the AT microlines so I’m using an AT-VMN740ML. I was worried about too low resonance based on the 12g effective tonearm mass for the 1219 and compliance of 23 for the cart. Calculated resonance was 7Hz. I’m pleased to say the actual measured resonance is between 9 and 10Hz.

All in all, I’m more than satisfied with the performance of the parts table. Now it’s time to work on the good table.
 
Nice read. Always good to see a saved 1219. Have three systems each have a 1219. My workroom 1219 doesn’t need a ground. Came from an Aker that didn’t want to finish servicing it. It’s arm was broke off at the end. Found one off a 1229Q that fit. Replacing required unsoldering the tonearm wires. Somehow it did not need a ground wire. Had that once a 1019. Using Shures. One V15 III came with a late model PE 3048. Seller never mentioned the cart or show a picture. Was rattling in the shipping carton. Amazing the factory stylus, a VR35HE was not damaged. Lives on the livingroom 1219. Got the bug for 1019s and 1009SKs. As much as i like my 1219, these 1000 series Dual sound good too. Have a 1019 and 1009SK on the workroom and LR. Finished a 1009SK. Working on a base for it. The masonite tops on United Audio tops gets mushy sitting in damp basements. It breaks up around the spring holes. Glued 1/4“ plywood to reinforce the masonite. Will drill new hole into the plywood. Will likely sell this SK and a 1015. The Mrs (management) is starting to complain. Six are her limit. At 8 now.

OP, good luck on the second 1219. Like many things, you see one, you see it all. My lastest 1019 had dry grease on the cam. Causing not to start or stop on auto cycle. Saw on earlier serviced Duals. Another issue I found on a 1015. Would not start on auto. There is a small pin on the center of the platter. Never saw it before. Will look on future projects. Changed the platter and good to go. Working on Duals for me has been an enjoyable experience. Only have 1 CD player. Have 1500 LPs. Lots to choose from. Enjoy that 1219!
 
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