Hafler DH-200 Power amp blowing main fuse - Transformer or Bridge Rectifier issue?

rocknroller

Active Member
Have this hafler blowing the 5A slo-blow F1 main AC fuse immediately on power on. Tool out the main left right channel fuses (F2/F3) still blows. Took the leads off C16/C17 still blows. The only things left is a wax potted rectifier and the transformer. How to test each?

hafler power supply.jpg
 
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Once bridged rectifier is disconnected from the transformer. The bridged rectifier is tested like 4 individual diodes.
 
If any of the diodes are shorted. It was probably due to lightning or severe power surge.
 
Can't you detach the transformer leads from the rectifier bridge?

Sure he can. Simply remove the 2 red wires from the bridge rectifier and tape them off. That's what the R means in the posted schematic. The challenge is that the bridge rectifier is on the bottom chassis between the 2 big filter caps - difficult without removing something else first.

I'll bet the fuse doesn't blow at that point, though.

Cheers,

David
 
Can't you detach the transformer leads from the rectifier bridge?

OK did that, Fuse till blows. That basically leaves the transformer. I can't see anything else in the circuit that could cause a dead short across the power. I measured the ohms between the two primaries on the transformer - basically shows a short (1 ohm or less) so I guess it's toast?
Manual shows part # 464002 but stamped on the side was A64002 and 8317923. Thoughts for a suitable replacement?
 
Could the wires on the power switch be in the wrong place, as its a lighted switch and if terminals 1 and 3 got reversed it would be a dead short. At work we have equipment that uses the same kind of switch and a coworker put it in wrong with the same type problem.
 
Could the wires on the power switch be in the wrong place, as its a lighted switch and if terminals 1 and 3 got reversed it would be a dead short. At work we have equipment that uses the same kind of switch and a coworker put it in wrong with the same type problem.

This seems probable - especially since when I got this the switch was inside the case. Not sure if the pins are marked in any way to tell which is 1 or 3 though. I'll check.
 
Could the wires on the power switch be in the wrong place, as its a lighted switch and if terminals 1 and 3 got reversed it would be a dead short. At work we have equipment that uses the same kind of switch and a coworker put it in wrong with the same type problem.

Bingo. Sometimes the simplest solutions are right in front of you. When I got it, I "assumed" the previous owner had the switch wired properly, even though it was pulled out. Thank you for pointing me to the solution!! Resoldering that bridge rectifier I had cut the transformer leads off earlier was a major PITA. Took forever to get the solder to take!!

Anyway all is in order now and functioning.

Fuse Question - This is outfitted with 2 amp (external) speaker fuses. the service manual says to put in 5 amp ones if you are load testing or driving high power to 4 ohms, yet the specification section mentions nothing about 4 ohms support or power rating at that level. Is is safe to run this unit at 4 ohms? Any idea on the RMS power at that load?
 
Specs are 100 watts per channel at 8 ohm at .012 thd, and 175 watts at 4 ohms, info from the web, as memory serves I remember a sales ad stating it could drive as little as a half ohm load. I know I have driven 2 pairs of Infinity's on one of these amps with no problems, of course I never drove it to a point blowing the fuses, but did push rather hard.
 
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