I would have to have the voltage, and the current of the fan. Then we can use some ohm's law, and get a better R value. It would also tell us what size in wattage resistor you need. I didn't read all the posts. Is this a variable speed fan??? I've made circuits to make a continues fan variable w/heatsink temp. As the statement claims above this. There is a resistor in the circuit already. That could be changed, and slowed down a bit R=E/I. By the way, Gotta be talking DC here... :scratch2:
EDIT: If the fan were 12 volts, and a standard size. You could replace it with a 24 volt unit, and run half speed. Just a thought... Might have to change the resistor to double the current rating though. If it is currently a 1/4 watt resistor, replace it with a 1/2 watt piece or higher, of the same value R of course...