Hi, Hornhead. As I stated in post #19 I did a power transformer temperature test of a HH Scott 222C integrated amplifier. You may be interested in the results of that test.
It is to be noted that a HH Scott 222C is not the same thing as a Magnavox 8802. But, my tests showed there was more to be gained in lowering the exterior temperature of a 222C's power transformer by improving ventilation.
There ARE reasons to lower running voltage, as well. There have been many discussions about line voltage today vs. line voltage when this equipment was designed and built. But, based solely on my aforementioned tests, I believe voltage and exterior PT temperature are two separate issues.
Checking your filament voltage was a good thing to do- I only checked B+ and bias supply in my tests. In your situation, I think I would like to split the difference between 6 and 6.8 volts. Maybe you should try the Radio Shack (or equivilent) transformer with the 6.3v tap, rather than using a 12v tap. The latter seems that it's bringing your filament voltage lower than what I would consider ideal.
I have read many threads on many forums about guitarists attempting to recreate a certain amplifier tone that Eddie Van Halen used on early Van Halen albums. There are experimenters using Variacs to drop line voltages, they say, to around 90vac. There is opposition to this method- that by reducing filament voltages, cathode stripping of the output tubes will occur over time.
I have never actually tried this. These guitarists state that the drop in line voltage improves what is called the VH "brown sound". In short, this is a certain 'warm' distortion that some guitarists are fond of. To capitalize on that there is at least one "boutique" guitar amplifier manufacturer that claims they can produce this sound by dropping B+ voltage, so they include a switch on the front panel of the amplifier. But it is important to note that, despite the, roughly, 100v drop in B+ with the front panel selector switch, they are maintaining both filament and bias voltages.
My point is that, tube life aside, too much of a drop in all voltages may have the effect of lowering power output and headroom, and/or raising distortion levels. With may be fine for a guitar sound but less than ideal for home audio.
So, (back to home audio) I decided, based on my tests (see link in post #19) and many discussions on AK (and guitar forums) that that I would lower line voltage to bring various circuit voltages of my 222c to those stated in the schematic. AND, I would improve ventilation to put my mind at ease of just how hot should a 45 year old power transformer be running.
I will be interested in how altering line voltage affects running temperature of your 8802, Hornhead, and look forward to your results!
Brian