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Crossover Calculator Design Question

PR Audio

Super Member
Guys, those of you who know more about crossover design, when one is using a calculator to get the values of the caps and inductors needed. For impedance, do you use the manufacturer rated std. impedance (2, 4, 8 or 16 Ohms), or do you use the RE value? Thanks in advance!
 
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Re is the DC resistance, crossover calculators want AC impedance. I would use nominal impedance.
 
The manufacturer's stated impedance is usually a nominal, or average of the impedance across it's rated bandwidth. Horn drivers, and tweeters will generally be fairly close to their nominal impedance in the crossover region. As the moving mass of the driver increases, so does the variation of it's impedance across the frequency spectrum. Woofers especially can have a pretty dramatic/dynamic impedance curve.

Ideally, you have a graphically represented impedance sweep of your drivers, and you calculate from the MEASURED impedance at the crossover frequency you're aiming for. Here's an example:

impedance.gif


In the above example of an 8 ohm woofer curve, you can see that if you were aiming for an 800hz crossover point, the impedance would be right at 8 ohms or equal to it's nominal rating. But, if you were looking for a 1500hz XO, the impedance actually hits a peak centered just above 1500 of 12 ohms, a fully 50% difference.
 
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The manufacturer's stated impedance is usually a nominal, or average of the impedance across it's rated bandwidth. Horn drivers, and tweeters will generally be fairly close to their nominal impedance in the crossover region. As the moving mass of the driver increases, so does the variation of it's impedance across the frequency spectrum. Woofers especially can have a pretty dramatic/dynamic impedance curve.

Ideally, you have a graphically represented impedance sweep of your drivers, and you calculate from the MEASURED impedance at the crossover frequency you're aiming for. Here's an example:

impedance.gif


In the above example of an 8 ohm woofer curve, you can see that if you were aiming for an 800hz crossover point, the impedance would be right at 8 ohms or equal to it's nominal rating. But, if you were looking for a 1500hz XO, the impedance actually hits a peak centered just above 1500 of 12 ohms, a fully 50% difference.

Tox, thanks for your advise...Bowtie, thanks for such an educational, but simple explanation.
 
According to the graph, if I plan to cut at 700Hz, my HiVi M5N has an impedance of 7.2 Ohms, while my MarkAudio CHR-70.3 is 9 Ohms. Very helpful! Now to figure out if a 1st Order or 2nd Order will work best in my design.
 
When calculating for the inductor value, for instance, I used that impedance at that crossover freq.

Take Bowties chart- at 500 hz it would be 5 ohms...........

It really helps if one can run an impedance curve for any given driver to plot from!
DC
DC
 
Typically, a tweeter is wired in-phase to the woofer, when using a first order crossover. For people sensitive to obsolute phase, and phasing issues, this can be a benefit sonically. But, peak power handling levels can suffer, since the tweeter is exposed to greater mid content, due to the shallow 6db roll off of the first order design. So, if you're not a head banger, try the simpler crossover. It could potentially sound better.
 
Typically, a tweeter is wired in-phase to the woofer, when using a first order crossover. For people sensitive to obsolute phase, and phasing issues, this can be a benefit sonically. But, peak power handling levels can suffer, since the tweeter is exposed to greater mid content, due to the shallow 6db roll off of the first order design. So, if you're not a head banger, try the simpler crossover. It could potentially sound better.

Not a head banger, and for that I have a sub that fills in very nicely. I will try a 1st Order, not that expensive. I really like my cousin's 3-Way OB's, and they use a 1st Order. If doing a 2-Way 2nd Order, shouldn't I reverse polarity on one of the drivers, or that only applies to 3-Way crossover design?
 
Also the crossover points don't need to be the same. Remember these provide a roll-off, so look at the response curves of the drivers and work out whether there is some attenuation needed by leaving a gap between the two points.
 
Not a head banger, and for that I have a sub that fills in very nicely. I will try a 1st Order, not that expensive. I really like my cousin's 3-Way OB's, and they use a 1st Order. If doing a 2-Way 2nd Order, shouldn't I reverse polarity on one of the drivers, or that only applies to 3-Way crossover design?

Yes, with a second order crossover, the polarity is usually reversed, to that of the tweeter to the woofer. Three ways get a bit more complicated, and confusing. I've seen schematics, with just the tweeters reversed, or schematics with the mids reversed to both the woofer and the tweeter. So, I guess it's a try it every way, and see what you like kind of thing!

Also, with a first order crossover, you need a bit more listening distance, from the speaker, for the woofer and tweeter output to blend. Too close and you may hear the individual drivers, or the imaging might suffer. So, if it's a near field design, a 6db crossover may not work as well.

Good luck!
 
Crossover calculator

My congratulations to you, Bowtie as you are the first I've seen, other than audio engineers, who recognize that fact. The impedance used should be that of the speaker at the desired crossover frequency.

In all my designs, especially for the woofer, I use the impedance of the driver in it's enclosure as the back loading of the cabinet will increase the impedance. The same is true for open back midranges when loaded into a sealed chamber. However, unless the crossover frequency is very low, below about 200 hz, the chamber loading on a midrange unit will have a much lesser effect.

This cabinet loading effect became very apparent decades ago when I was designing a pair of Klipsch type corner horns. The Klipsch design uses a 4 ohm woofer, (DCR~3.2 ohms). However, when loaded in it's sealed chamber of about 3 ft^3, the impedance rises phenomenally. In the horns I designed from scratch, a JBL 2205 was used. It has a nominal impedance of 4 ohms but when loaded as described above, it's nominal impedance rises to about 7.5 ohms.




The manufacturer's stated impedance is usually a nominal, or average of the impedance across it's rated bandwidth. Horn drivers, and tweeters will generally be fairly close to their nominal impedance in the crossover region. As the moving mass of the driver increases, so does the variation of it's impedance across the frequency spectrum. Woofers especially can have a pretty dramatic/dynamic impedance curve.

Ideally, you have a graphically represented impedance sweep of your drivers, and you calculate from the MEASURED impedance at the crossover frequency you're aiming for. Here's an example:

impedance.gif


In the above example of an 8 ohm woofer curve, you can see that if you were aiming for an 800hz crossover point, the impedance would be right at 8 ohms or equal to it's nominal rating. But, if you were looking for a 1500hz XO, the impedance actually hits a peak centered just above 1500 of 12 ohms, a fully 50% difference.
 
The impedance of the driver should be measured with it mounted in its enclosure at the frequency you are interested in. Enclosures can really change the impedance the amplifier sees. Some woofers the impedance will double and that goes for tweeters above 6 khz or so. Enclosures: using ports, labyrinths, folded horns, being very small in size or not damped by using lots of stuffing can change impedance, too. If you turn the sound level up to high the reflected pressure of the generated audio will cause the pressure on the driver cone to force up the impedance of the driver, too. Be it the back wave or reflected wave. Sound systems in large arenas are especially subject to loud crowd noises forcing up the impedance and sending back emf to the amplifiers.
 
Absolutely agree, and can think of a couple classic examples.

Karlsons do this at multiples of the resonant frequency. Around an order of magnitude for the initial spike.

Transmission lines, which I thought would do more, are actually much more gentle, like a factor of 2-3 in the spikes.

What else does this in an impressive fashion?

(No diss intended on the Karlsons, BTW. I have a pair and like the sound.)
 
Is there a way to calculate the impedance change imparted by the enclosure?


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