So, when I got this the left channel would work, but the right channel would make it go into protection. The right channel was weaker as well. So if I had the balance all the way to the left, no issues. If I put the balance to the right, ANY volume over a whisper and it kicks into protection, kicks out, kicks in again, etc.
I rebuilt the preamp section with new transistors (other than the two FETs) and new caps. No change.
I replaced the relay (a previous owner had pulled the cover off and tried to jam the relay closed). No change.
I replaced all the electrolytic caps on the amp. No change.
I replaced all of the small signal transistors on the right channel. No change.
I swapped ALL the larger transistors left-to-right. No change.
I replaced both outputs on the right channel with MJ21193G/MJ21194G outputs. No change.
I fiddled with bias, no change.
However, at some point today it lost the volume on the right channel as well. It plays in a whisper on the right side with the volume ALL the way up. If you inject a signal directly into the right channel, then it starts going into protection again like before.
The two emitter resistors on the right channel appear to be non-original, which is bizarre. Everything else looked original. None of the outputs had any sort of heat-sink compound anywhere. Bizarre.