Finally got these in the garage to test them more closely ... I was mistaken before. The distortion is coming through the LE85s, not the 077s.
- Turned the LE85s all the way down, and 077s all the way up. No distortion.
- Turned the LE85s all the way up, and 077s all the way down. Distortion.
- While the song was playing, turned the LE85s down & up and listened. Distortion went away, came back, in and out. Worse on one side than the other.
So ... I will pull the pots back out and take another look. I already cleaned / sanded them once, maybe I failed at putting them back together, or maybe I just need to replace them.\
I never put the foilcals back on after I painted the baffles, so don't have to deal with that.
Breathing a sigh of relief that it doesn't look like I have to pull the 077s apart. Fingers crossed.
Side note, playing that song from my first post in the detached garage, loud to listen to distortion, caused the entire little building to rattle. LOL! 136As are fun.