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Harman Kardon 730 one channel dead (after recapping main pwer amp PCB)

I would like to put all the new transistors that are screwed to this ugly metal plate separately in such aluminum coolers (see pic).
Looks great and should work well thermally. What do you think?

Screenshot 2025-10-27 211351.png
 
are you talking about these?

20251024_201615.jpg

that c853 may be monitoring the nec transistors temperature. i'm not sure. i don't know the 730.never had one on the bench. if so, your idea is a bad one.

if not, disregard.
 
Yes, the c853 is the bias correcting transistor in this unit. So, it "monitors" the temperature on that metal bar that the drivers are attached to. In short, though it may look better to use your plan, it won't function as intended. You will need to drill a new hole in the metal bar when using the BD139 to replace the 2sc853 due to the offset nature of the screw in its mini heatsink. If you look back at p.2 post #38, you'll see the picture of the original hole vs how the BD139 lines up on the metal bar.
 
Yes, the c853 is the bias correcting transistor in this unit. So, it "monitors" the temperature on that metal bar that the drivers are attached to. In short, though it may look better to use your plan, it won't function as intended. You will need to drill a new hole in the metal bar when using the BD139 to replace the 2sc853 due to the offset nature of the screw in its mini heatsink. If you look back at p.2 post #38, you'll see the picture of the original hole vs how the BD139 lines up on the metal bar.
Okay. But the three transistors should be mounted on the heat sink with insulating washers, right?
 
As toad said, if its a full plastic case, no need for the insulators. I know the MJEs I used had metal backs, so i used them.
 
those nec's in the pic have micas. but they don't have the spacer washer as there is no metal around the hole.

2SD414-2SB549-D414-B549-NEC.jpg

good to ask and good to always check.
 
The HK730 is working at 99.5% of its capacity. I have installed the 1220/2690 transistors , set the bias and measured the DC offset.

On the left channel, it is now around -5mVCD; on the right channel, it is somewhere around -30mVDC.
After switching off, the DC offset falls very quickly to 0mVDC on both channels. All good now!

There is still a very short hum, lasting less that a second, on the left channel when the receiver is switched on.
The sound is great, but I want to get the left channel down to almost 0mVDC, as well.

I replaced in the power amp board old 1s2076 with unmatched 1845s some days ago (see one of the first posts here in this thread....didn't have a tester yet (dca55 arrived today) and there were too few 1845s avavailable). I will get a lot of them next day an try to install matched pairs.

I want to replace the 4 main capacitors, but I am a bit afraid to make a mistake. It is not clear right now because there are two pins compared to the old ones with three.
I have ordered 4 4700μF with snap in pins at a 10mm distance. Any advies or additional pics from you guys would help!

Another question: can I use 2A fuses at the main caps fuse holders at 230V mains power here in Austria? The correct value should be 1.25A, right?
I have only 1 and 2A fuses right now available. Better to use 1A?
 
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Am I right here...? @jheu02

- Insert the new capacitors with the positive pole into this area through the holes and solder them (RED).

- Insert the negative terminals of the new capacitors into this area through the holes (BLUE) or connect them nearby to this point/conductor track with a wire.

- The dummy holes simply remain open. Or use the negative terminal through the dummy holes of the old one and solder a wire to the blue points/conductor track?

The new capacitors have the same diameter as the old capacitors.

Bildschirmfoto 2025-10-29 um 12.57.08.png
 
Your starred pads above are the stabilization pads for the third pin on the old caps. As long as you correctly hook up the positive and negative pins, you will be fine. IIRC, the OEM cap sleeves say something like negative lead black or it might have a number. When you pull the cap, the terminals will have one terminal with black paint, or the number, stamped in it, or they might even have + and - stamped into it.

The problem with using snap in caps with 10mm lead spacing is that the hole spacing in the board is 12.5mm. To give greater stability (since bending the snap pins will leave little to solder to) you can either:

Drill a new hole(s) in the existing solder pad(s) for each cap IF you can make the spacing work
Drill holes that are connected to nothing (perhaps the stabiilty pad is 10mm from one of the other pins even) and then run a jumper wire to the correct connection
Purchase leaded caps vs snap in that already have 12.5mm lead spacing like i and others have done. I think 6800uF/63V caps are what I used (UKW on one, UVR on another since the KWs werent available).

In short, yes, what you said above is correct, as i reworded unnecessaritly. :rflmao:

Also, for other pics, search for 730, titles only, dlucy as the member. Doug has good pics of what he did for just your situation using snap in caps. I chose exact lead spacing since I could with the increase in capacitance and voltage, though i think it was the voltage that had more of an effect on the lead spacing in the caps I chose.



My A402 6800uF/63V KW leaded caps with 12.5mm spacing that fits perfectly withoutdrilling new holes or running jumper wires...

 
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I replicated the protection relay from the Rotel RX-800 on the first A-402 I rebuilt, but I didn't find it make much of a difference. There might be some interaction between the "soft start" circuit and the protection relay. My workaround now is to just have the speakers off prior to powering the amp on and off.
 
Today, I finally got round to swapping the main capacitors. I found a way to put in the new ones (KEMET, 4700uF, 63V) and then desoldered the old ones, marked the plus/minus and soldered in the new one.

The bias is OK and the DC offset looks OK too. I hooked up the old phone to the aux and fired it up.

The following is what I heard:
No volume: I hear sound from the left channel. Pulling up the volume, the right channel comes up, but I think the sound is not right. Balance: left right also shows strange behaviour. The left channel plays when there is no volume, or I rotate the balance pot to the right. ****, I must have made something wrong. I am angry because I thought the 730 was now at 100%.
Here is a first picture from the board... :-(

20251030_205615.jpg
 
Reworked — still the same issue on the left channel.
I removed the Pre Out and Main In jumper and tested with an iPhone — the power amp works fine.
Something must have happened to the preamp... holy sh...

I measured the Pre Out outputs while playing music through the AUX input:

Left channel: constant around 5 mVAC

Right channel: changes with adjustments to the volume or balance controls


The left channel’s volume increases only slightly, and turning the balance knob has no effect on the measured voltage at the left channel’s Pre Out.
 
I found twelve of these. I need to research how to build a test circuit for matching. I don't have a transistor tester to hand right now

View attachment 3617033

I did this, when I had to produce matched diff-amp pairs for my old HK Citation 12 amp:


It worked great. We actually managed to completely ELIMINATE the turn-on thump these amps almost always have (they also have no protection/ startup relay on the speaker outputs, like is true with the 730).

Regards,
Gordon.
 
Reworked — still the same issue on the left channel.
I removed the Pre Out and Main In jumper and tested with an iPhone — the power amp works fine.
Something must have happened to the preamp... holy sh...

I measured the Pre Out outputs while playing music through the AUX input:

Left channel: constant around 5 mVAC

Right channel: changes with adjustments to the volume or balance controls


The left channel’s volume increases only slightly, and turning the balance knob has no effect on the measured voltage at the left channel’s Pre Out.
Do you know what causes this? @jheu02 @mrk229 ?

:bowdown:
 
Left channel is dead somewhere. But you know that. I can't see how simply changing the filter caps would cause this.

How are you measuring the levels at the pre-out jacks? Is it with a scope or meter?

If you have a scope you can signal trace backwards from the pre-amp out jack. Or you can skip around to find the general area and then zoom in.

You can do this with a meter set for AC but a scope is better.

Fortunately we have a good channel for comparison.

It would be best to use a fixed level tone as it is much easier to detect and compare the level differences.


I vote we skip around and see if we can eliminate whole blocks.

Find these points (red boxes) on the tone/ pre-amp board.

Check the L and R input points on the left of the diagram. They should be the same level.
These test points are before the volume control so it will be high level.
If the levels match then the input switching is all ok and the audio is intact coming into the tone/pre-amp.

Move to the next test if all is OK, if not then the trouble is before the tone/pre-amp.

Go to the output points on the right and check again. The volume control is in play here so the levels should match and go up and down with the control.

If both sets of points are good then we have eliminated the input switching and the entire tone/pre-amp board.

730p1.jpg

Let us know what you find.
 
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