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Homebrew stereo 6146 pentode amp

ARC Tech-109

Product Of Woodstock
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Just another homebrew amp with a few twists I thought I would share. Its parts come from a Motorola transmitter, an old AM exciter and tektronix scope. The supply is a conventional full wave with a motorola transformer to produce 465 volts to the plates and first regulator stage that is made up of an OA2, and 12AX7 running as an error amplifier then feeding the power triode which supplies the 6146's grid-2 and the gain stages through a small choke. The drive is a conventional pentode/triode 6GH8A running paraphase but the twist is the 6146's are driven by the front 12AX7s in a resistance coupled fashion. 6146's in class AB1 love alot of swing to make them happy. The bias source is a voltage doubler and 6AL5 rectifier and is regulated by the other half of the 12AX7 error amplifier tube as a shunt reg referenced by a set of zener diodes, output tube bias balance is set with the pots in the rear next to the output transformers.
The amp produces an honest 30 watts channel without straining and to my ears at least sounds quite good with very little feedback and has a top freq limit of 26khz for -1.5db and 31khz for -3db. Bottom end is very tight and rolls off around 33hz for 1.5db, I think this is because of my coupling to the driver stages.
My total cost into the amp so far is around $50.00 with half of that spent on the chassis alone.
:music:
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wow. absolutely badass. i need to learn a lesson from you, my amp isn't done and has cost upwards of 600v for maybe 40 wpc... :(
 
Maybe he has cats. :D Seriously though, that is a very cool amp. I've thought about 6GH8As. Seem to be plentiful and affordable. 50 Bux? :thmbsp:
 
Wow didnt expect this response plus emails in this short of a time. Ok here goes and if I forget your question Im sure I will remember later and answer it.

The idea of the 6146s came from the defunct AM exciter/modulator as it used them in the plate modulator circuit in a class-B configuration to get something on the order of 500 watts for a 100% modulation swing then off to the BIG tube and antenna. I dont remember the make but the small transformers were for audio distribution through the plant or station at 600 ohms and was also tapped for 8/32 ohms as well. The idea started brewing in my head early in the year to build an amp using transmitting tubes instead of expensive and tempermental 6L6s or EL34/6CA7s. The 6146s can handle almost 1/4 amp of current across the plate and not melt down plus they are much better matched seeing they are expected to run as RF finals to 175 MHz and not drift around while in mobile use. The only downside was drive, the 6146 wants alot of drive across the grid while they run in the linear regions of their curves so the swing is actually measured in milliwatts while running class-A or AB1, class-B the grid drive positive is measured in watts with a fixed reference resistor. AM exciters were all business.
The paraphase section was a cleaned up version used by Harris but turned on its head for class-AB operation and eliminated the need for the extensive amplified feedback/detector circuits and the net result was a low-gain pentode/triode phase splitter with a tuned cathode feedback circuit that takes almost an hour to properly tune. The 6GH8A I believe is also used in several hifi amps like Dynacos so they have been proven in this application. I gave thought to the use of the 7199 however its expense and availability is a limiting factor, I literally have over 1500 6GH8A tubes to choose from having stripped many RCA CTC series TV chassis. The drawback to the 6GH8 is the microphonics and heater hum when used in a high gain stage or elevated cathode on the pentode side.
The driver section is a conventional resistance coupled amplifier that was fine tuned through the use of a nailboard and recycled pots to set the resistance and gains for the lowest distortions and best gains. I used my motorola communications monitor for signals and specrum analysis and found the stage itself to be pretty flat from DC to 45 MHz only showing spikes from inter-element resonances outside of my hearing range, Im sure my kid can hear them but he thinks Im nuts anyway. I cap coupled directly to the 6146s through a conventional center fed grid resistor arrangement for an effective impedance of 50K ohms, anything higher tended to bring the noise floor up along with the gain but also lost bias stability and channel isolation. I run -60 volts on G1 for bias and swing the grids up 25 volts for full power, the transformers really hate me for this however but I hardly run the amp past 10 watts anyway. When I do drive it hard the transformers hit their limits of saturation and begin to produce a mellow crunch, Im sure if the core was thicker the useful output could be extended another 3-4 db but driving a set of Polk bookshelf speakers the power isnt needed.

plate caps? who needs them! I dont have a cat anymore, the last one expired on his own after 19 years of chasing yarn, birds and anything else that moved. He was a good friend to the end but a tad arrogant and high strung. My kid knows enough not to touch a plate cap having learned this at an early age. I didnt get after him for his use of colorful words, the lession was more important!

How did I keep the cost down? Well thats a hard one to explain. I guess its just look at the parts for what they are capable of doing and not really cared what the former application was. High voltage transformers were common in older TV sets along with base station communications radios and very good audio transformers were used during the heydays of AM radio where they were expected to work hard for decades on end. To answer the email I received I dont remember the exact model of the exciter but it was part of a transmitter house for a small town AM station that went to a syndicated oldies format and dropped its power down to 250 watts daytime only! A solid state transmitter was put in its place that was no bigger than a cube filing cabinet and weighed about as much with the supply. They also lost that nice sound punch through the use of bandpass limitations. 3.0 KHz is the absolute limit at 100% carrier modulation and the low shelf is 300hz... just like a telephone 16H44 circuit. The tube sockets were liberated from a dead Tek-545 scope along with many of the pots and precision resistors that I recycled. I even made use of the time delay tube using it to control the 5U4 rectifier heater, once bias is established the time delay heats up and 30 seconds later turns on the 5U4. If bias is lost it cools down and kills the supply faster than it heats, turn around time is 5 seconds and the 6146 is designed to operate at 100% plate current making it glow right to the edges.
The chassis was a surplus Bud box I picked up with a twin however ended up mutulating the twin while drilling the pilot holes for the tube sockets. I punched them with greenlee punches in the end however having to drill mild steel with a 3/8 bit and little to support everything got loose. I tried to save time by drilling a single rather than step progression. Oh well.
ok whos question did I forget?

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Hey-Hey!!!,
Having been bitten by exposed plate connections...cover those anode connections...:)

I have an RCA amp with 6146's. The g2 is at 210V by way of a gas-tube shunt regulator made with two 0C3's. I met the designer of that series of amps. At this point in time he's re-fiting them with 6550's and re-configuring the g2 supply for higher voltage( when he needs an amp ).

I'll echo Squidward's curiousity about the source of your Iron.
Best Regards,
Douglas
 
The output iron was for audio distribution through the plant or station at 600 ohms and was also tapped for 8/32 ohms as well and also had 6146's hanging off them. They appear to be Stancors judging by the construction but they only have house part numbers on them, maybe someone has a lead? They were marked 13-29033-22 with cellophane labels that I managed to salvage with clear packing tape. The bells were pretty rusty so they had a date with the sandblaster. I wish I could remember the mfr names of the various pieces used in that old shack. The primaries show around 2400 ohms of impedance and have G2 taps but I dont know how deep they are across the windings.
The power transformer was used on a Motorola base station/repeater control shelf and has a wierd array of taps for 825v ct along with two 5 volt taps another 250 volt center tapped winding and the standard 6.3 volt heater windings and the primary was 120/240. It was used in a civil defense low-band base station out at MSP airport and was dumpstered a while back along with several thousand tubes that I managed to rescue. I ended up with 4 pickup loads of tubes, old radio whatevers and some great books ranging from the Douglas DC series planes to various flight patterns of the airport itself.

When I get off my butt I will shoot a bottom pic but just be warned its a rats nest under there!

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Soundmotor:
The 6146 is not a hard tube to work with really provided you're careful not to turn G2 into a plate by overvoltage. It requires a bit of drive across G1 with stable bias and lower than average resistance but its plate idle current to the max plate current provides for a very wide and linear swing, around 38ma idle to close to 1/4 amp at 600 volts running through a 2500 ohm transformer. The big drawback to a 6146 being its a transmitter tube is keeping it cool especially around the base itself given the short stout leadins. If one plans to run the tube near its limits forced cooling is needed to keep from loosing its skirt. In class AB2 push-pull in a near perfect enviroment a set of 6146's are capable of over 120 watts of output power provided they are driven hard through a driver stage, running in the nude from a standard paraphase using say a 7199 you should expect around 35-40 watts of clean useful power through the transformer with little feedback to keep the 7199 in check. Interstage transformer coupling could be used to drive the grids eliminating the need for a phase splitter and would give a good voltage swing across the grids.
I go play now
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