My Recent Infinity SM-122 Woofer Refoam Experience
:tears: Sadly, the woofer foam surrounds on my SM-122s just disintegrated a few months ago. I decided to try to refoam them myself, but it was a bit of an ordeal as I was soon to find out. To begin, I purchased the 12" Infinity Speaker Repair Foam Re-edge Kit from Orange County (OC) Speaker. Here is their on-line advertisement information for this kit (I copy pasted this as of 01/31/09)...
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This is a brand new - fresh stock CORRECT Infinity 12" foam surround Re-Edge Kit. This kit is not the generic "one size fits all" like others sell...
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:nono: Well, the above was NOT 100% correct information as I was soon to find out. I discovered that the Infinity 12" woofer is not quite as large in some respects as a typical 12" woofer on the market. For example, the SM-122 12" woofer fits into a 10.5" hole, but most aftermarket examples fit into an 11" hole. Well the same issue occurred with the OC Speaker foam surrounds...THEY WERE TOO LARGE! The ID was too large to properly fit onto the woofer cones, and the OD was too large to fit within the woofer installation finisher ring (so much for "Correct" and "not generic"). After much on-line investigation, the only proper thing about these surrounds was that the inside edge angles downward, which is correct to mount to the backside of the woofer cones. I suspect many people might simply glue the insides of the foam to the top surface of the cone, which I have read is not advisable for these speaker cone types. P.S. gluing to the inside is VERY difficult without removing the cones from the speaker. Anyway, I do not know how to remove the cones to more easily glue onto the backside of the cones, so I decided to have the work done by OC Speaker.

I am happy to report that I received the speakers back, and they look and sound great! NOTE that a segment of the foam surrounds had to be cut out to effectively make the foam diameter smaller. Then the two open ends were glued together (one end overlapping the other) to fabricate a proper foam surround for this application. Also note that the dust cap may also be replaced (I did not ask for this, but it was done anyway, so keep in mind you will lose the original dust cap with the Infinity logo on it unless you specify otherwise).
I initially looked around for a bolt-in/drop-in replacement woofer of similar ohm rating (approx. 3.6-4.0 ohms), and I am convinced that a new woofer as described does not exist. A few emails to Infinity/Harmon-Kardon parts group were absolutely useless, and of no help whatsoever! I wanted to find out the specs of the original woofer, more specifically the upper end extension of the operating frequency range, but I could not find this info. So if you decide to select a new replacement 12' woofer, then cabinet mods will most likely be needed (most likely enlarging the cabinet opening, and drilling new installation holes). You will also lose the use of the installation finisher ring as well if that matters to you.
BTW, upon removal of the woofers, I learned of the extent of Infinity's "cost cutting" efforts on the SM line...cheap wiring, no cabinet bracing, no stuffing, and 3/4" cabinet construction (I think 1" MDF may be more appropriate for a speaker this large). Oh well, now that I have the woofers repaired, maybe I can improve these speakers by adding some stuffing, solder in better wires, and add some bracing to minimize some of the cabinet resonances (yeah, I know there they are there, but not too noticable when listening to impactful rock music).
I hope my experiences may help others who wish to keep their Infinity SM speakers going (as I did). IMHO, a woofer speaker refoam (by a pro) may be a good investment to add some life to these speakers.