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JBL Bad Refoam Glue Mess Save

lifer70

What?
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Bought some JBL 4313b speakers in a somewhat hasty purchase. I took my trusty paper towel tube and tested that all the drivers were working. I immediately saw a re-foam was needed but did not look closely at the bad messy job that had been done.
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The wrong size surround had been used and the inner lip of the surround was on the front side of the cone instead of the back side . It was cut in 4 places to make it work and lots of Polyvinyl Acetate (Elmers) glue had been used. It looked like tacks had been used to hold the 4 surround pieces in place.

I posted my dilemma in another thread on how to remove this mess. The common fix was to soak with water a few hours until it loosens up. Tried that on a small area overnight with no success.
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I had decided to re-foam incorrectly on the outside of the cone to hide the mess but found the amount of dried glue would make a bad job. On top of the excessive glue mess, the 4 slits that were cut and the tacks to make the incorrect surround fit had deformed the cone. It had 4 large dimples that would make re-foam impossible.
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The cone edge was rigid with the excessive glue. I was thinking that heat would be the only way to soften the cone edge and got out my handy Scunci steamer and attacked the glue mess. Use only distilled water.
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I was only going to heat up the dimples to reform the cone edge but immediately noticed the glue starting to drip off the cone. I was worried that the moisture would make the cone a mushy mess so I did a small area and let it dry. I was amazed the cone still had that crispy rigid sound so I finished the rest of the cone. It is critical to place the speaker on end so the moisture does not go near the voice coils. It would help to place a small fan blowing from the back magnet side to keep the steam away from the VC area.

One thing that helped the process go faster was to work at the 3:00 area and move the surround clockwise. The excess water would drip down and pre-moisten the 6:00 area.
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The first speaker took approx 45 minutes but using the 3:00 method the second took only 25 minutes.
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I finished the first speaker and let it dry overnight. I found the cone had a little "memory" of the 4 dimples so I moistened the surround with steam and placed an appropriate bowl in the cone. This is delicate and must fit into the opening just right. Only use a very light bowl to prevent collapsing/stretching the spider.
I let the cone dry overnight and was pleased to see a perfect round cone.
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I installed the surrounds (purchased from AKer Rick Cobb) which fit perfectly. I plugged the tack holes from the backside of the cone with a little dab of glue.
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I'm very happy with the results. I really thought these 4313b's would be parts fodder but they ended up very nice. Still have a little glue discoloration but overall they look really good. The cones are crisp and rigid and sound great. I have to get some new grill cloth and oil the cabinets and they will be ready for a permanent spot in the listening area.

Not sure if this method has been used before so I posted this procedure to help others who end up with this mess. It only works on Polyvinyl Acetate (PVA), Elmers glue, Woodworkers glue, etc. I tried it on some dried rubber cement type glue and did not work as well. It kind of softened the glue but did not steam off like the PVA which is water soluble. I purchased my steamer at the local goodwill for about 6 bucks.
 
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Nice job. I suspect there are solvents that will remove contact cement without harming a paper cone, but I wouldn't place any bets on a plastic one.
 
I remember the original thread you started regarding these. I never would have thought that they would have cleaned up so well. Great job and detailed write up. I am sure it will help others that run into this problem.:thumbsup:
 
Another fantastic save! I had ordered some KEF surrounds from a big provider and the glue they provided was clear like super glue. It was a mess and I can only hope that it will be removable if I need to redo them. I did a pair of 901's with Aileens glue and it was great. Some play time but they have held solid for a couple of years now.
 
Bloody genius!

Agree, an ingenious method of using a steamer to remove old PVA glue! A suggestion for the future - many have used a light misting of a gray color spray paint to recolor the cone. Mask off the frame and likely the center dust cap and then spray lightly to an even color. Applied properly, the weight difference is negligible. You may have to check Lansing Heritage for the right colors and paints.

And whomever did the original refoam should never own another JBL again!!
 
Very good job, I'm impressed. First photos were a depressing sight, a true disaster. You did a fantastic work, congratulations !
 
Very impressive save, and great documentation!
Post some pics of the completed speakers. Love the blue face monitors!
Cheers!
 
Thanks again for the comments. It's nice to be able to help others as I have been helped by the amazing AK members.
I will look into mech986 suggestion and research some paint. I have an airbrush that would work well.
Another problem that I didn't mention was one of the speakers had the dreaded JBL VC grunge. I did not think fixing this was a big deal but noticed a current thread where a member was going to toss or recone a JBL that had this problem. I posted my fix - #11 post of this thread.
http://audiokarma.org/forums/index.php?threads/jbl-disintegration.737054/#post-9982200
 
I use to recone speakers and replace surrounds during slow periods at work. I wouldn't have taken the time, to do what you did. It wouldn't be cost effective for the customer. But that doesn't mean I don't admire your efforts, I do. I would have replaced the entire cone assembly. But that was then and not now. That said there were instances when I tried to save Bozak and other cones drivers where replacements were not available. If I could save the surrounds and the spiders replacing the coils wasn't a real problem, but it took time. Fortunately those cases were far apart and few and maybe a 1/2 dozen in number. There were times where I had to cut out the voice coils in Altec and JBL horn drivers from the gap when they had been exposed to rain from strong storms. All it takes takes time and patience and admire your thoughtful efforts. Been there and done that.
 
Cool. I keep seeing very innovative ways to repair vintage gear here. I need to put the steamer on my thrift shopping list.
 
When you think about all the griefs old, rotting foam did to everything, from surrounds to foam grills to foam pole piece screens!. Some nice speakers had foam around the tweeters too.
 
Thanks again for the comments. It's nice to be able to help others as I have been helped by the amazing AK members.
I will look into mech986 suggestion and research some paint. I have an airbrush that would work well.
Another problem that I didn't mention was one of the speakers had the dreaded JBL VC grunge. I did not think fixing this was a big deal but noticed a current thread where a member was going to toss or recone a JBL that had this problem. I posted my fix - #11 post of this thread.
http://audiokarma.org/forums/index.php?threads/jbl-disintegration.737054/#post-9982200
AKer Zonker has the blue paint mixture specs. Look up some of his threads, it's been mentioned several times.
 
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