Tim D
Super Member
I believe the KLH service bulletin for sealing the woofer also mentioned to seal the dust cap too. Use the minimum goo to do the job. Overapplying the goo will stiffen the surround and hurt the resulting sound quality.
Assuming the original foam gaskets aren't doing the job anymore: I use Mortite plumbers putty that comes in rolls where you can peel off how much you need from the roll. When I put the putty down I do it in such a way that the putty is on the basket side of the screws under the flange to avoid air leaks from around the screws. In fact I usually have the putty go on both sides of the screw with two ropes of putty one inside the screw and one outside.
It's good to check the cabinet box itself doesn't have leaks. If the corner joints of the box are still tight then you are probably fine, but abused speakers or speakers that have water damage can often have the corners separate ever so slightly - which would cause air leaks.
Assuming the original foam gaskets aren't doing the job anymore: I use Mortite plumbers putty that comes in rolls where you can peel off how much you need from the roll. When I put the putty down I do it in such a way that the putty is on the basket side of the screws under the flange to avoid air leaks from around the screws. In fact I usually have the putty go on both sides of the screw with two ropes of putty one inside the screw and one outside.
It's good to check the cabinet box itself doesn't have leaks. If the corner joints of the box are still tight then you are probably fine, but abused speakers or speakers that have water damage can often have the corners separate ever so slightly - which would cause air leaks.

