Power relay for a LR120DB
Hey goodolpg, did you get the Viking SC 5814? If so how about some pix of the guts top & bottom.
I needed to take the 120DB out of service and check the output and review what I did for adding the relay. My output offset is a little high Right 48mv and left 40mv. I will probably replace Q 501 & 502 on both PAs to see what happens as long as I have it out of the wrapper.
I tried to describe a power on relay mod in my post 11 & 12 geared to the 9090 series, I did mentioned a different relay for the 120DB. The relay I mentioned was just 1 that would work Omron LY2 – AC. I have a large junk box to shop from so when I describe something I try to add a part number that is available. What you already have or can get that will fit the space is all that matters.
You do need a good soldering iron, not a big soldering gun. Something to desolder with, pump, bulb, sucker, desolder wick, desolder station. Most of what I need to repair on the old stereos I get was caused by someone with too big an iron and no desolder anything.
Power switches are a weak point in many vintage devices. The transformer is an inductor so it does not like to have current start or stop flowing. Thus arcing. It depends where on the AC sine wave the make or brake occurs as to how much arc you get. The caps located around the power and switch are for arc suppression and the silicon cover is a scatter shield.
The relay mod got started on my second 9090 that had a bad power switch. 9090 switches comes apart easily, not so with the 120DB switch. Anyway I opened the bad one from a dead 9090 and the NO contacts were burned up. The NC for the 9090 protective relay dump looked new and was the same at the NO. Thus the relay so I could get 2 sets of contacts using the one set of switch contacts I had left.
An added advantage the power switch controlling a small relay instead of a transformer is small switching requirements. I have added relays to everything I use except my SX-1050 and it is scheduled for a heart transplant soon.
I am thinking on using a TRIAC instead of a relay for even less switch load. How to address dumping the protective relays has not jelled yet as I need NO or NC options on various amps. It is going to take some run time afterwards to make sure it works OK.
OK to the LR120DB. I am quite sure your contacts for the transformer are burned so none of the snake oils can help. Looking at my picture (post 19) the AC leads are on the bottom set of power switch contacts and I am guessing yours are still on the top set. The smaller wires on the front contacts are the protective relay dump and are behind something in the picture. The visible set of switch contacts are now used to control a relay. The original AC power wire remains on the switch and a new wire to the relay coil was added. The wire from the switch to the fuse under the chassis was pulled back and used on the new relay.
With the relay installed, if something bad happens in the amp all that burns up is a cheap relay. The first relay I tried 4PDT did not have enough contact for the size of the LR120 transformer. One of the 3 sets I had in parallel welded. One NO contact of the DPDT relay has enough contact rating for the transformer and the other NO needed for the 120DB protective relay are just loafing along tying Q 604 emitter to ground.
The Mylar under the relay is for insulation
The relay pulled out The black wire on one side of a NO (4&6 on this relay base) is a transformer primary to the fuse you can see in the next picture and the brown to the same point is the switched power socket on the rear panel. The red wire on the other side of the NO is line power (same point at the original power wire on the panel switch), The yellow wire is from the front panel power switch to the relay coil. The white wire is the other side of the coil to power neutral. The blue MOV is across the relay coil.
Relay as installed (jammed between wire bundle and chassis) Mylar pulled out.
The bottom NO contact (3 & 5 on the relay base) has a small white shielded wire to points 27 & 28 (on the front edge about center) on the PA board. I removed the original wires from 27 & 28 to the front panel power switch and tucked them in a wire bundle and left the other end soldered to the switch. Looking just above the caution tag is another MOV connected between the transformer primary leads
Did this make sense? I can draw a sketch like I did for the 9090 if it would help.