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Linn Valhalla PS repair & upgrade. Zener modification included.

jamesbytheba

New Member
Hi all,

I have a Linn LP12 that I've owned for 31+ years. As has been documented in other forums, the early Linn Valhalla boards are prone to inrush surge damage, usually taking out the fuse, R1 and bridge rectifier BR1. The original installed Valhalla board, shown below, finally blew R1. Literally. As you can see, the inrushing power surge blew the top right off of it.

The sharp-eyed amongst you will also spot that this board is pre-Zener diode modification. In later Valhallas with the modification, the two zoners and resistor that make up the design improvement will be located in the lower part of the photo, between R38 and R3 in this photo.

Valhalla blown R1.jpg

This photo shows the damage done when R1 blew apart. The ventilation holes show the heat scorching from R2.

Valhalla empty R1 BR1 R2 .jpg


Others have also commented online about the 2.5W R2/R3 tending to overheat and age prematurely. As well, there have been claims of these resistors overheating and drifting in value, seriously affecting the PS' stability and overall performance. As you can see, these guys throw off a lot of heat, and over time, the exterior coatings are showing damage. I'll be replacing both of these resistors. This photo also shows the damage done to the smaller R1 a bit more clearly.

Valhalla blown R1 and R2.jpg

Conventional wisdom says to replace the wimpy 'lil rectifier with a beefier, more stable unit. Linn did. So I guess I'll replace that, too. In the Linn forums, many offer that replacing all of the electrolytics are an absolute must, because of age. Many opine that all of these caps must be replaced because they are "tired" and "worn out" and will cause great harm to...(fill in the blank). Hmmmm. I'm a little leery of those claims. Perhaps it's my limited experience working on these boards, but I see an awful lot of electronics from the late 60's, 70's, 80's (like this Valhalla), and 90's...that are working just fine, whose electrolytics are completely intact and functioning within spec.

Actually, I'm leery of most opinions expressed on the Linn forums. I guess I never drank the Kool-Aid. But that's an exploration best left for other forums or post.

At any rate, I'll do this repair and zener upgrade, an see what happens. If the old gal works, then, "yay!" If other problems crop up, then I'll cross that bridge when I get to it. And, if it turns out that caps are blown/blowing, then I'll happily eat crow and replace as many of those unreliable f***'g parts as it takes...

To recap, no pun intended, I'll be replacing:
R1 (40 ohm resistor) with an Antherm inrush current limiter, PN SG240
BR1 with a 6 amp 1000 volt Vishay bridge rectifier, GBPC610-E4/51
R2/R3 with 7W 15K 5% Vishay wirewound resistor, (see photo below for PN)

I'll also be adding the Zener Diode modification. This includes the following parts:
2 each: Vishay Zener diodes, 68Volt, 0.5 W
1 each: Vishay thin film resistor, 0.6W 12K 1%

I sourced all of these parts from Mouser electronics here in the United States. I don't remember what I paid for the entire lot, but it was around $7 or so. With USPS shipping, I paid a whopping $12. Mouser ships quickly, so I had my parts within 2-3 days of placing my order.

In order of work, then...

Starting with a new bridge rectifier, the mighty 6A 1000v Vishay. Surely it can handle things with a tad more
aplomb.

Valhalla BR1 soldering into place.jpg

Valhalla BR1 part label.jpg


The new inrush limiter, the Antherm SG240:
Soldering in place:
Valhalla SG240 Soldering in place.jpg

This nifty little, circuit saving gem with Mouser part label:

Valhalla SG240 part with label.jpg

And now, the 7W resistors. They can handle the heat better, plus they're a whole lot prettier. Yeah, I said that. Prettier.

Valhalla 7W reisistors with label.jpg

Of course, caught up in my soldering frenzy, I forgot to stop and photograph the resistors luxuriating in their new board...but such is life. Maybe I'll get it right during my next project. Besides, you'll get a chance to see these forest green beauties later...

At this point, my repairs are made, and I should reinstall the board. I should also power it up...if it will at all...and check voltages at the motor connection, making adjustments as necessary. But, no, I'm not. Careless mook that I am, I'm going to proceed immediately to the fabled Zener diode modification.

So let's take a look at the Linn LP12 setup manual. I downloaded a 1998 copy from Vinyl Engine. (Thank you, gentle Vinyl Engine people who upload your vast store houses of manuals, catalogues, schematics and other ephemera. You all do the Lord's work.) You can find the Zener diode modification on page 47.
Looks like a poor man's square wave generator to me. Okay, I didn't come up with that one. See: http://www.electronics-tutorials.ws/diode/diode_7.html

First, mark the board where the mounting holes are to be drilled. You can see, faintly, the traces showing through from the other side. Before I drill anything, I double check the board, front and back, to make sure that I've correctly identified the right traces to connect with. Now, this board is not particularly complicated, but it's always good practice to measure twice and cut once. Sweet Jesus, how many times have I not followed that advice and made life more difficult for myself?!? Haven't we all?

Valhalla marking board for drilling.jpg

Before I use a twist drill bit, though, I'm going to borrow a common work practice from our machinist brethren, use another tool to start the boring process. In this case, it's a conical diamond bit. A twist bit, as most of you know, wants to walk away from the initial point of the surface it's asked to engage. Since I want my through hole to exit the other side of the board centered on the trace, it's a good idea to take this precautionary step. The diamond bit can be pushed quickly into the somewhat soft surface of this board, with less wandering, cutting a perfect little pilot divot for the conventional twist bit which follows to complete the drilling operation.

Valhalla board with conical drill bit.jpg

More to come...stay tuned.

Cheers,
~james
 
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So...where were we?

The holes now marked, then piloted using the conical bit (not completely necessary), are shown below. I've quickly and carefully scraped the area around the drilled hole to produce a suitably clean surface for soldering. Notice that the copper trace around the hole is clean. I've deburred it using the same conical bit. Doing so abraids away the somewhat fragile, ragged copper trace which has lifted during drilling, reducing the chance of it somehow tearing and lifting during the work remaining. Also...sigh, one of the holes isn't exactly centered. I tried. Honestly, I tried. Next time.

Valhalla board traces scaped for zener mod.jpg

The parts:
Valhalla zeners with part label.jpg d

If you've read the manual, it says that the zeners are rated at 63 volts. The schematic says 68 volts. I flipped a coin and 68 volts won. However, if you know something I don't and honestly believe (or know for absolutely, 100% sure. Not Linn sure, but sure based on reliable, referenceable, sane sources.), then let me know.

Valhalla zener mod resistor with label.jpg


Before I solder any of these parts into the circuit board, I take a vernier caliper, and measure the distance between the center of the actual holes I drilled, and I'll lock this measurement down on the caliper. I'll then manually form the parts together on a third hand vise using the caliper as a "go-no go" gauge. If the parts are correct electrically, and physically formatted the way I want them to be, I solder them together as a single module. I then solder the Zener mod module in place.

Valhalla zener mod in place.jpg

So there, that's everything I've set out to do in this post. Take a look at the business end of the completed board:

Valhalla board completed with all repairs and zener mod.jpg

Look at it. Now, I feel like I need to repeat myself, but honestly, those green 7W resistors are totally sexy. The photos don't show it, I know, but they really are gorgeous. I may have to order a whole bunch and make a show stopping helmet and breast plate out of them. I'll be the envy of all who see me.

With parts in hand, this job took me about an hour. That's because I'm slow, and I talk a lot. In fact, it took me longer to figure out which parts to order than it did to do the actual work.

I'll skip to the end. This Valhalla, once reinstalled, worked just fine. In fact, it worked significantly better. For shizzle, it did, my homies. The motor ran noticeably quieter. Musical pitch was noticeably more stable. I'll live with this for awhile, to make sure that what I think I'm perceiving is actually so, before I offer any more opinions.

I hope this helps...

Until next time,

Cheers,
~james
 
Sorry joined late but I am doing the same mod.
One thing I am not sure is why use a thermistor instead of R1 ?
R1 *IS* itself the current limiter until the caps are charged.
So, keeping the R1 at something like 10 watts (wirewound)
would probably solve the issue.

What am I missing ?

One more mod I have in mind is to use a mains isolation transformer
for safety. I dont know how this could pass safety regulations in UK...
Does anyone know the MAX power consumption of this board so an appropriate
small transformer can be used ?

Thanks
 
...One thing I am not sure is why use a thermistor instead of R1 ?
R1 *IS* itself the current limiter until the caps are charged.
So, keeping the R1 at something like 10 watts (wirewound)
would probably solve the issue.

What am I missing ?
The benefit of a thermistor is that when cold, it's high resistance (surge reduction). As it heats, its resistance decreases.
One more mod I have in mind is to use a mains isolation transformer for safety. I dont know how this could pass safety regulations in UK...
It wouldn't pass any of today's safety requirements, that's why LINN won't repair them. It's LIVE as soon as you connect it to the mains supply. And it immediately/continuously dissipates >3 Watts when connected to the mains supply.
R2 & R3 each dissipate >1.5W and if they're mounted too close to the PCB, the PCB will be scorched.
Does anyone know the MAX power consumption of this board so an appropriate small transformer can be used ?
25VA or greater will be sufficient.
Example 1
Example 2

I use a 200VA Chint (Example 2) for mains isolation and repair purposes. I also have a 10VA transformer, but it saturates (the 240V AC output drops to approximately 160V AC) when attempting to drive the motor.

If you replace C1 & C2 with >350V capacitors, you'll be able to wire them in parallel across the 320V DC rail as the voltage doubling feature is not required in 220-240V AC territories. The 320V DC rail will be 4 x smoother!

Good Luck!
 
Hey James, great post! Thanks for sharing with us. The Vishay bridge rectifier that you used is now hard to find. Do you think a 6A 1000V bridge is needed? I was able to find a replacement rated for 400V 6A. I think Linn used a 2A for this.
 
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