Marantz 6300 Project Part 2
I made quite a bit of progress this weekend.
First, I got started desoldering the old caps with the Hakko 808, then cleaned off the glue from the old caps with Acetone and a gillion Q-tips. Thanks Marantz!Next, I recapped the power supply with Panasonic FM 105 degree caps and replaced all of the resistors with Ohmite OD Little Demons (carbon composition types); these are low noise, high temp & rapid heat dissipation. I think it turned out pretty good!
Power Supply with new electrolytic caps, new carbon comp resistors and new SCR from ON-Semi. Most of the wire wrap connections on the pin lugs were redone as well.
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Speaking of wire wrap...the 24 awg wire is very delicate. One little twist on the board the wrong way, and snap, you'll have to do it over again. I've gotten quite a lot of practice during this project.If you choose to redo the wire wrap like the factory did, strip the wire about 1 7/8" long so that the wire wraps about 8 to 9 times around the pin. It comes out looking factory spec. If you have a spare unit laying around, I highly recommend practicing with it as well. Once you get the technique, it's a cinch!:thmbsp:
After finishing the power supply board, I got started recapping the motor. I used Nichicon HE & MV series 105 degree caps with the same capacitance/voltage specs as the originals. As you can see, these are quite a bit smaller than the original ones, but they fit perfectly. If you have this particular motor version, just remember to be very careful with the soldering iron. I would suggest doing one component at a time.
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Jonard (HW-UW-224) wire wrap/unwrap tool. Life saver right here, although a little pricey.
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All in all, everything has come out good so far, but it has been a lot of work doing this project, including researching all of the component replacements, re-doing the wire wrap connections (several times) and jumping over the unexpected hurdles along the way. Thank goodness I had a spare parts 5020 deck laying around because I've used a lot of wire from it to run new wire connections on this project.
Hope other 6300 owners are finding this thread useful and enjoyable.
To be continued...
Thanks for contributing with this post on the 6300. I picked up one myself a few months ago and I recapped the power supply and put an Ortofon 2M blue cartridge on. I'm pleased with the sound but am still a little disappointed in the turntable's motor "strength" - was wondering if replacing the electrolytic caps on the motor might help that? Any other things to consider that might make this TT platter start "stronger"? Or am I just spoiled from having a Technics 1200 for so many years? Thanks.
This is a great thread with lots of useful information, I would like to profusely thank all you contributors. Unfortunately, I can't add to that, but I am just looking for an opinion or answer.
I am currently trying to get one of these 6300's running for a relative, have freed up the motor and recapped the power supply, looks like I need to replace a switch (S006, won't reliably open), and fix an open in the right channel signal RCA cabling out (apparently open right at the support on the TT). Not a quality restoration, just enough to get it running so the relative can use it and I have found this thread to be exceedingly useful. The unit I am working on has an IC motor dated 24Nov76. I may not be able to fix the cue up/down function, although I have an SCR on the way.
I do have a couple of questions, regarding this TT, namely R808 & R809, involved in the photo-transistor/SCR circuit. My electrical circuit knowledge is limited and I have found that on this TT R808 is actually 1500 Ohm (brown green red) versus the schematic shown 1K, and R809 is 10k (brown black orange) versus the schematic shown 15K (these are the original resistors). Overall my thoughts are that these changes from the schematic would put more current through the photo transistor, and maybe provide better damping and gate voltage build up on the H805 SCR. Any idea why they would make these changes or are my guesses any good? Maybe this was the result of lessons learned over the production cycle regarding better function and related component life? Or maybe on that day they just ran out of the normally installed resistors and these were "close enough"?
Marantz 6300 upgrades/modifications
FWIW, to those who are tuning into this thread, I am going to be undertaking and documenting a Marantz 6300 project in finite detail within the next few weeks. I'm waiting on new parts and shipments to arrive, hence the delay.
My overall plan with the project is to post detailed photos, procedures I used, list the parts and provide an updated wiring schematic for the US/Canada models. My apologies to the international folks. To my knowledge, there are currently three different schematics that are in regular circulation on the web. Problem is, all three of them have minor mistakes on them, and the two US versions have different tonearm wiring diagrams, making it even more confusing for the newbies like me. HA!
I will also be including detailed photos of the Auto Mode/Photo Unit (H002) circuit and where to find replacement parts for it etc. FYI - the service manual has a pretty thorough explanation into the circuits operation and provides part numbers, although they're old and outdated, so new component replacements will be helpful for those looking for answers. I've seen many threads on the web asking how to fix and/or adjust this, so thought I'd include it as well.
This is going to be a lengthy project, but hopefully, will benefit those wanting to learn more about the 6300's internals and perhaps give them some ideas on how to approach it and in the end, make it sing! I do hope that lots of folks here will contribute to this project and share their insight as well, with the end-goal of the thread becoming a sticky, so everyone can get the answers they need.
6300 Project Detail:
- Rewire tonearm using Cardas/Litz OFC .33 awg
- Dampen the tonearm internally using cotton sleeve
- Install new custom RCA jack plate on back for removeable IC's
- Install new Sumiko HS-12 Headshell w/litz leads (**)
- Install new strobe light and resistor
- Provide new wiring schematic (USA/Canada model)
- Provide auto mode operation (possibly via video), adjustment and fixes etc.
- Document & photograph all procedures used
(**) HS-12 has adjustable azimuth, is slightly lighter than original headshell, and is also non-resonant. The result: better soundstage, less weight, less wear and tear on your records and more adjustment features = happy record owner and longer lasting records.
By the way...
I'm doing this project because I have micro-switches and tonearm wire that need serious attention due to the previous owner taking liberties where they probably shouldn't of, so that said, a modification is in order.
Also, I'm not suggesting for a nanosecond that current 6300 owners should try or attempt to mod/tweak their equipment in any way. Like most of you, I'm here to learn and understand the science behind the circuits operating parameters and share with you what I find, as well as, learn from all of you too! However, if you're happy with your equipment the way it is, then by all means keep it that way.
Lastly, I'd like to say that the community here @ AK is truly an awesome place to come and hang out and learn about audio. There are a ton of talented folks here lurking and posting all of the time. No joke. I'm amazed by their knowledge and know-how of electronics. I've learned way more here than I have studying circuits in school, so thankyou for that! :thmbsp:
OK, I've written a novel. Sorry bout that...
Stay tuned...
Hi
Had my 6300 in for maintenance but techs don't want spend time on old equipment to fault find and order replacement parts these days - too difficult and time better spent in selling a new TT at $1500
So I have ordered parts from moser to attempt the rework myself
The 6300 is working ok in manual mode, but in auto, the photo unit (H002) is a random response to the beam being cut by the tonearm shield, either the red led or the darlington may be at fault..
Question 1 If manual mode is ok, can I assume all switches are ok ? ---- but I have ordered 2 just in case.
Question 2 Before I start changing components, is there any particular order like Red LED first and then test?
Question 3 Any mistakes to avoid like putting a new component the wrong way or are the components self explanatory and a correct placement is obvious?
Parts list -
Mouser Part # 653 - VX-5-1A3 (Omron Miniature Basic Switch)
Mouser Part # 710 - 860160672001 (Wurth Electrolytic Cap)
Mouser part # 828 - OP535B (Optek Photo darlington)
Mouser Part # 859 - LTL-4222N (Lite-on Red Led)
Mouser Part # 863 - MCR72-3G (Littelfuse Thyristor)
Plus the 5 main caps at c801 to 805
From the 6300 project - Seems a change of the H002 components may help get the auto mode working.
I hope someone can set me straight and thank I you in advance
Great info. I'm having a auto shutoff issue, checked voltages at photo unit, OK and LED is bright red in auto and manual, deoxit All switches. What I have troubleshooted so far is when in Auto and the record reaches the end it does not pop up and shutoff, but when I move the tonearm across the record, in Auto mode, at the end of the record it will pop up and shutoff? So I'm thinking replace the phototransistor? Has anyone had this issue with their 6300 auto shutoff? Thoughts
What it sounds like to me is your photo-transitor unit needs to be adjusted, or moved closer or farther from the tonearm actuator, to set the Auto-off trigger at the spot you want it to pick up the arm.
Sorry, I read the data sheet and I'm good now, flat part on Photo transistor component, not pinsHey all, just received 2 photo transistors and I am aware that terminal 1 (on the mini-pcb) receives the collector (component flat side) and terminal 2 receives the emitter, but is it me or per the photo both pins are flat? just trying to make sure I install correctly. Thanks
That's the plan. Ordered a replacement phototransistor from Mouser. Thanks and I'll let u all now how I make out after I receive and install.