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My Sansui 1000A Restoration

I'm hoping you meant to say "fish paper." Rice paper is very porous and not suitable for use as electrical insulation. Here's an example with a set of three large caps. The cap on the right has more than 700V on the top. The clamps are also insulated to protect against punctures into the cans. If not for the fact this assembly is under a semi-permanent cage, I wouldn't have even trusted fish paper. I sometimes cut circles out of .020" FR4 for this.

View attachment 2758335
Yes I meant fish paper. My mistake
 
The wall voltage wouldn't drive a larger capacitor, it's just that capacitors are so cheap per Farad anymore that a bit more capacitance gives better filtering so theoretically a quieter amp. Doesn't always work out that way for other reasons.
 
Should I stick with the original value? I was under the impression this cap value needed to be increased due to the increased wall voltage of 120V as opposed to 117V of the late 60’s
When I said "value," I was referring to the capacitance (uF). The cap in the photo is 330uF. Compared to the 200uF original, it will draw more peak current, especially when first powered up. That's why I suggested larger capacity 3A rectifier diodes. About the voltage rating, 350V each is plenty to safely accommodate modern line voltage in the 1000A. 400V is also OK.

Jack
 
They are made by taking the black wafer and guts and sliding it into the aluminum can then a machine crimps the edge down and around the wafer holding it all together. That one has a large dimple around it which may make it tough to pull the guts out. The ones I typically do have a shoulder that actually comes out, not in like the dimple so there is a big wide opening to pull the guts out of.

I only stuff multi-section types. If I were in your shoes I'd just replace them with something like these and be done with it: https://www.mouser.com/ProductDetail/Nichicon/LNT2W331MSEC?qs=kArNe9LFxXkZtqNiEQrp2Q==
The screw technique worked great Cap!44776877-4E28-48E2-B74F-123DD31365EA.jpeg

Thanks a bunch! I used a grinder to level off the bottom and now all I have to do is take the remaining foil and rubbery gunk out from inside. After it’s cleaned out and ready for the re-stuff would hot glue from a glue gun be appropriate as a way to hold it inside? Since the top of the cap won’t be exposed I was thinking of just putting some hot glue on the inside top of the can and putting the capacitor in there and then putting some hot glue around the edges in between the can and the cap.
 
I noticed one of my multi section cans has two voltage ratings, “SV 575 VDC” & “WV 500 VDC”
While my new CE can is only rated at 525 VDC.
Is this cause for concern? What does “SV” indicate? Can I safely use the 525V CE can in it’s place?
26EDBD48-0F6D-47B0-A21E-2C5EAD1E422C.jpeg
 
"W.V." is working voltage. "S.V." is surge voltage. You need to determine the surge voltage rating of the CE cap. I wouldn't want less than the original.
 
I forgot to buy insulators for my can caps. Can I use fish paper for this purpose and cut something similar to this?

88603D10-C6BF-4589-A8AE-4FCD2221D4FC.png
 
I forgot to buy insulators for my can caps. Can I use fish paper for this purpose and cut something similar to this?
View attachment 2758780
Fish paper isn't strong enough. I know it's a pain, but I would order the insulators after you determine whether different caps will also be needed. Incidentally, I've bought a fair amount of building supplies from AES. Some of their PVC wire is really good, highly resistant to soldering heat and impossible to find anywhere else. Just a good, all-around supplier for a lot of tube-specific items.

Jack
 
I generally consider modern cap voltages to indicate the highest voltage they can suffer, so in this case, it should not exceed 525 volts.

its not a problem if the cap never sees beyond that.
 
Most modern caps don't include surge voltage ratings written directly on them but are typically in the datasheet. The way I understand it is they run the surge voltage for 30 seconds every 5 minutes and repeat that 1000 times. That was the last industry standard I read but there may be other standard tests slightly different. I think you will find most modern caps will have a surge voltage rating of ~120%-130%.

I hope you have better luck with the CE manufacturing multi-section cans, I had to stop using them as I had too many come back after a short period with dead sections. Others have reported the same thing so i just no longer trust them. With the fact that they are so expensive from any company that makes them I just stuff them since it's pretty easy to do and I know for certain I have a quality capacitor installed. You can't even find datasheets from CE or others that make them.

Glad you got the guts out with the screw, it always worked well for me but if you didn't use heat (you said it was tough coming out) then next time you want to use a heat gun to warm up the tar inside and the guts just slide right out. Heat also makes it easier to get the rest of the goop out from inside after you pulled the sections out.
 
In regard to going bigger with capacitance.

Someone mentioned the rectifiers and yes they need to be able to handle the repetitive peak forward current. The more capacitance the more current is needed every 8mS charge cycle to charge the capacitance.

What wasn't mentioned was transformer winding heat issues. Often manufacturers do not go overkill and size the transformer accordingly to their circuit. You start adding too much capacitance the winding needs to deliver that extra current to charge up that extra capacitance and can stress the transformer.
 
In regard to going bigger with capacitance.

Someone mentioned the rectifiers and yes they need to be able to handle the repetitive peak forward current. The more capacitance the more current is needed every 8mS charge cycle to charge the capacitance.

What wasn't mentioned was transformer winding heat issues. Often manufacturers do not go overkill and size the transformer accordingly to their circuit. You start adding too much capacitance the winding needs to deliver that extra current to charge up that extra capacitance and can stress the transformer.
That worries me. The capacitance is almost double what the original circuit calls for. I’m leaning towards just getting the original value in that case.My local tech used to tell me add more capacitance in “X” location and you’ll get more bass, etc. but I did wonder whether altering the values stressed a part of the circuit, now you’ve confirmed my suspicions. Thanks Cap
 
@capbeefheart

While we’re on the topic, how does the additional 4 or so volts (120v VS 117v) from the wall socket affect the circuit? What is that additional voltage altering or stressing, if anything at all? Would a thermistor then be the best solution as opposed to upping filter capacitor values?
 
@capbeefheart

While we’re on the topic, how does the additional 4 or so volts (120v VS 117v) from the wall socket affect the circuit? What is that additional voltage altering or stressing, if anything at all? Would a thermistor then be the best solution as opposed to upping filter capacitor values?
You're lucky if it's only 120V. My home mains are frequently 125V -128V, and I'm considering adding a bucking transformer to the entire audio system. About the caps, Jim McShane's rebuild kit for my Citation V included caps that are much larger than the factory values. I can't promise it's safe to do this in the 1000A, but I haven't heard any reports of Citation transformer failures after making this change.

Jack
 
You're lucky if it's only 120V. My home mains are frequently 125V -128V, and I'm considering adding a bucking transformer to the entire audio system. About the caps, Jim McShane's rebuild kit for my Citation V included caps that are much larger than the factory values. I can't promise it's safe to do this in the 1000A, but I haven't heard any reports of Citation transformer failures after making this change.

Jack
Wow that’s pretty high. Mine run about 121.5ish. Haven’t noticed any increase in heat radiating from the Citation V?
 
When I said "value," I was referring to the capacitance (uF). The cap in the photo is 330uF. Compared to the 200uF original, it will draw more peak current, especially when first powered up. That's why I suggested larger capacity 3A rectifier diodes. About the voltage rating, 350V each is plenty to safely accommodate modern line voltage in the 1000A. 400V is also OK.

Jack
Keep in mind that the power transformer heating due to the higher peak currents will be a problem, too, and there's no real fix for that outside of going with a larger transformer.
 
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