I'm kinda confused at your mod as most hi-fi amps stock just don't have enough gain for a guitar pick-up unless there is a microphone or mag phono stage, or you physically added another 12AX7 tube (or similar) to the amp, or you are using a seperate preamp with a mic or guitar input!
I have built many many stereo and mono hi-fi amps but the first IF amp/phase inverter stage does not have enough gain for a mic or guitar, but only enough gain for a 3 volt line level input, and another 12AX7 tube for the 1st AF amp stage to drive the amplifier easily with a 1 volt input.
The Motorola chassis I've used probably had the old style cartridges which I think needed more gain than the newer stereo ones.
The pre-amp/driver on the HS-475 chassis is: 6AU6 -> 12AU7 -> 12AU7. The 6AU6 I believe is being used in triode mode although it is a pentode tube and has a mu of approx 36. The 12AU7s have a mu of approx 17-20.
One of the mods is replacing the middle tube with a 12AT7 which has a mu of 60. That alone is a significant boost in gain. I also remove the "loudness compensator" circuit from the back of the volume pot, which also increases gain and balances out the tone more properly for guitar.
I know the 12AU7 to the 12AX7 swap,
Actually I only went to 12AT7, which seemed to be enough. That was a typo above when I said 12AX7.
but I am not seeing how you are getting enough gain from a hi-fi amp, to use with a guitar. With your mods then, it sounds like or seems like you would not be able to use that motorola 6V6 amp ever again with any line level inputs lest you get terrible distortion just like you get when you connect a CD player (line level) into the phono jacks of an integrated amplifier.
That is true, this amp would probably not work well for Hi-Fi anymore. But its a mono chassis, so I would never use it for that purpose anyway.
You do know that microphone and guitar pick-up impedances are darn near the same, where as line level impedances don't even come close to mics or guitar pick-ups.
Weren't the old 1950s mono record player cartridges higher impedance than the newer 1960s stereo ones? I don't really know for sure, but it might explain why these 1956-1958 Motorola chassis work so well for guitar.
Although I do not play a guitar (strictly hi-fi stereo guy), you have piqued my curiosity so let's see this motorola 6V6 amp in question.
I am looking at a mono PA amplifier schematic where it uses a 6SJ7 tube for the mic input, then goes to a 6SC7 tube (like a 12AU7) for the first AF amp, and then goes to the second 6SC7 for the second AF amp/phase inverter then to the pair of push/pull 6V6 tubes for the output. If you remove the first 6SJ7 from the circuit, and inject a signal into pin 4 of the first 6SC7, then it becomes the same as a line level input, and not enough gain for use with a mic or guitar pick-up.
You say it works for you, but I am just not seing it in my head LOL.
You can find the schematic for the stock chassis here:
http://techpreservation.dyndns.org/schematics/Motorola.htm
Its chassis HS-621 (or HS-475, HS-544 or HS-619, they are all pretty much the same except for input/speaker layout and pilot lamp configs). It is also fairly similar to a 1950s tweed Fender Deluxe.
http://www.recproaudio.com/diy_pro_audio/diy_files/tweed_deluxe/deluxe_5e3_schem.gif
Here's what the bare chassis looks like:
Here's it in the tweed covered cabinet with 2x 12" Oxford speakers I built: