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Reservoir capacitor upgrade...

...I had heard a little about this too, more about the older 70's tolerances...

The manufacturers actually used to quote a minimum capacitance with no upper value for large value filter caps.

...What would be your take on trying out the 15,000uF caps on the SX-838?..

I would first look up the rectifier specs, and they are 400v, 2A, with a 200A peak rating. Personally, I would change the bridge as it was marginal in any case, and Pioneer ceased using those diodes for similarly rated gear only a few years later. Put in 4x 1N5404s- they are 3A, 400V and 200A peak. Use anything bigger and it won't fit in the PCB holes.

Then I would use the 15,000uF caps.

In addition, if you have the test gear and the knowledge, test the receiver before and after, for power output and distortion and report the results here just for fun. :)
 
This is not a given. Some transformers could be affected and some bridge rectifiers that were marginal could fail. They are in the absolute minority. This is utter scaremongering.

Sigh.

This has now become an official waste of my time.

I never wrote that the rectifier would necessarily fail. Neither did I say that the power transformer would fail. I said that the transformer would ring and that both would be stressed. This is true. I also said the current demand can be quite high; this is why rectifiers can only drive so much capacitance. I also suggested upgrading the diodes to handle the increased capacitance and to also have lower Qrr so lower noise. Nothing wrong with that.

Do not attribute your "scaremongering" strawman to me and then set it on fire. The fact is that nothing I wrote is fear-inducing. It is a technical explanation of what any power supply designer knows to be true.

Filter capacitor choices in the 1970s were entirely budget and space consideration driven. There are many instances where budgets resulted in the original designs being stripped of PSU filtering to hit a budget- even on TOTL gear. Through a product's life, PSU caps were often downgraded as the YEN went up.

Yes, capacitance is money in solid form. So what?

The conduction angle matters for ringing and this has deleterious effects on the power supply quality. And it is equally true that transformers are money in sold form, and many times quality corners are cut to reduce the cost.

The issue here is transformer ringing, diode noise and RF broadcasting, and whether or not the diodes will handle the increased current. You have addressed none of these issues, only made accusations.

The issue I did not discuss is heating of the capacitor and the shortening of lifespan. Heating goes as I^2, so the higher current during the shorter conduction angle creates more heat than if a continual charging current was used. This is bad for electrolytic lifespan.

These days, capacitors are more often UNDER their rated uF than over. This alone shoots a nice hole in your argument- you'd be making the amp perform worse than it did before.

Again, strawman. I said nothing about reducing capacitance below what was shipped by the manufacturer.

The fact that capacitance is reduced to save money doesn't mean that it is done in all cases and the rectifier's peak current limits can always handle increased capacitance. Do you know for a fact how much current those rectifiers can handle?
 
Personally, I would change the bridge as it was marginal in any case, and Pioneer ceased using those diodes for similarly rated gear only a few years later.

Ahhh, so the increased capacitance would exceed the rectifer current of a "marginal" rectifier. Fancy that.
 
Measure the darn supplies first with a scope. Under load. THEN you might see whether the bigger cap will possibly do any good. If ripple is already low, and the droop during a heavy bass note is small, there's little to be gained. Not to be a fear monger, but there is no arguing that a larger filter cap will cause a given average DC load current to result in higher RMS current through the transformer. That this would cause the transformer to overheat is unlikely, but it definitely is a force in that direction...
 
Measure the darn supplies first with a scope. Under load. THEN you might see whether the bigger cap will possibly do any good. If ripple is already low, and the droop during a heavy bass note is small, there's little to be gained.

Exactly!

There's a capacitor cult which throws farads at every problem under the theory that if it can't be solved with more capacitance, it can't be solved.

Not to be a fear monger, but there is no arguing that a larger filter cap will cause a given average DC load current to result in higher RMS current through the transformer. That this would cause the transformer to overheat is unlikely, but it definitely is a force in that direction...

I agree that transformers are usually robust creatures that are generally tolerant of abuse. But I wouldn't want to rely on that.

I'd focus more on diode/transformer ringing and the ensuing noise.
 
The diodes were only a 2A continuous diode in a 50 watts per channel amplifier. That is marginal as designed.

The point remains the same: adding capacitance to a rectifier just able to handle the existing load is going to overload it.

I agree that the diodes should be upgraded, and suggested just that!
 
Woa, I appreciate all the input from everyone, and thank you to Retrovert for educating me on ringing and conduction angles etc. I appreciate your input.

Some of what was just said goes a little over my head but I think after a couple read throughs I'll get it.

How can you go about testing for ringing, and are there aspects within transformer design and specification that effect the ringing or likelihood of ringing?
 
So that's a good question for Retro. I've seen plenty of PS ringing, but only on SMPS's. At what frequency have you seen transformer ringing occur Retro? And how does say, doubling the capacitance make it worse? (I see how it'd cut the ringing frequency by about 40%), but other than that, so what?
 
I've got lots of amps, plenty of caps and plenty of test gear- let's have a play shall we?

Let's see how hard it is to get those transformers ringing, overheating, getting stressed etc...

Let's pick say a 50w/ch amp that is easy to patch in some extra PSU filtering. I have just the candidate, a Rotel RB 850 which has two independent channels, with two identical t/x formers. We can easily compare modified with unmodified.
 
My guess is you'll never see ringing with a 60 Hz (or 50 Hz for you) capacitor input filter. I never have...

Do you have a current probe for your scope? It'd be nice to compare the transformer current waveform, and measure the RMS values as you increase the filter cap, while keeping the DC load current the same...

I've done this with simulation, but never taken the time to measure it...
 
The entirety of what I wrote about can be trivially researched using Google using the terms I supplied, and I refer you there for further details.

Here is some engineering tests and posted results with plots of the response:
Many more discussions exist.

Instead of speculating, why not look at what some knowledgeable electrical engineers have done.
 
Following this with interest. ;)
Just for fun get or make a current probe and look at the power supply wiring starting at the transformer. You might even do OK with a simple coil pickup on the end of the piece of coax if your scope has decent gain. Voltage won't reveal enough here- you have to look at current. Those who don't believe in ringing might get a surprise.
 
Just to be clear - I've seen ringing with diodes on a 60 Hz supply. BUT, the 'C' involved in the LC resonant circuit was NOT the bulk filter capacitor. i.e. changing a 8000 uF cap to a 15,000 uF cap is not going to make the ringing worse, as originally put forward by Retrovert in this thread.

To see this, simply calculate the inductance required to create the troublesome ringing shown in the links of Retorvert's post above. There, the ringing was on the order of 10kHz-100 kHz. Put that with, say 10,000 uF of filter cap, and you 'll see that we're talking about inductance of a few nH. The capacitance involved is the rectifier diode junction capacitance (or some other stray), not the bulk 10,000 uF filter cap.

Again, ringing takes an LC circuit. And the C here isn't the filter capacitor.
 
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Just to be clear - I've seen ringing with diodes on a 60 Hz supply. BUT, the 'C' involved in the LC resonant circuit was NOT the bulk filter capacitor. i.e. changing a 8000 uF cap to a 15,000 uF cap is not going to make the ringing worse, as originally put forward by Retrovert in this thread.

I never wrote that the filter capacitor is part of the tank circuit. Do not attribute to me that which I did not say, and then demolish the strawman to claim you've proven me wrong. This is deceptive. I specifically wrote:
The damping lowers the Q of the tank circuit formed by the transformer's parasitic inductance and capacitance, so it can't oscillate. (High Q means low losses, low Q means high losses.)
I clearly stated this tank circuit is formed from parasitic properties of the TRANSFORMER.

Your zeal to prove me wrong does not permit you to attribute fake claims to me.

Ringing occurs in many ways. A few of those ways are diode Qrr, self-resonance, and conduction angle. The bigger the capacitance on a capacitor-input supply, the more the charging cycle looks like a square wave with spikes, and the more the transformer is stimulated and rings according to its own properties.

I commend Mark Johnson's work to you. It is remarkable, cogent, and easily understood.

Try addressing the electrical engineering set forth in the links I included. I will not discuss this further other than to correct future false claims about what I wrote.
 
Apologies - I didn't understand the fine point you were making - that the faster di/dt that might result from increasing the filter cap might hit the diode/transformer bell harder. I guess that's the mechanism you had in mind in bringing up ringing in this thread...
 
I have never realized ringing could be a problem and I just regarded the "caps without resistors parallelled to the diodes" as a crapshoot anyway. (reading the anything between 10nF and 100nF is good remarks...)

I tried to understand but I still do not get it.

One thing alarmed me reading on the internet that damping ringing apparently gets rid of the some peak voltages but at the same time lowers the frequency those voltages represent, maybe so much it is within amplification range of fast amps?

Now whatever the story is, I do not see a problem measuring spikes on DC voltages but I think when higher speed and big currents are at stake when an amp is outputting music, things get extremely complex. Could some (type of) ringing trigger oscillations, too? I presume it can.

Reading the topic, there should be a situation where there is an ideal match between transformer, rectifiers, and smoothing capacitor sizes and properties, irrespective of the DC current offtake within the load range (which would roughly be between 50 milliamps and a small amount of amps in a class AB audio amp , which in the end is what people usually talk about)

The only thing I am not sure about is, is this nitpicking, which to me is normal trying to approach an ideal situation, or is it a real problem?

The well-educated will probably conclude "I do not get it" at all, but I just post what I am thinking now, to learn from the answers.

Anyway I am sure I need to sign up at diyaudio now, too, to dig in.:confused:
 
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It is a real problem, but in its most extreme form far from common in my opinion. Personally I doubt that it could be made worse by the addition of more smoothing capacity, unless perhaps this is a really extreme increase, - i.e. several hundred percent increase. I think it could be made more likely if used with a badly designed or seriously under-rated transformer, most of these scenarios are unlikely - again, in my opinion, and all with reference to basic transformer / rectifier / capacitor PSU's.
 
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Now whatever the story is, I do not see a problem measuring spikes on DC voltages but I think when higher speed and big currents are at stake when an amp is outputting music, things get extremely complex. Could some (type of) ringing trigger oscillations, too? I presume it can.

The HF ringing from diodes and transformers forms an RF mixer—carrier wave modulated by mains harmonics—which then broadcasts noise throughout the amplifier. This noise is received by leads and wires, amplified, and destabilizes the circuit and robs power. It may stimulate any resonant circuit looking for energy to itself ring. Stopper resistors and Zobels work by ruining the Q of oscillators, parasitic and otherwise, by increasing losses to the point the oscillation damps out. Hobbyists tend to not look for noise in amplifiers above 100 kHz, and certainly not at a few hundred kHz. Electrical engineers have the knowledge, equipment, and desire to find it.

To begin, for those trying to understand the background issues raised herein, Hagerman offers a description of snubbers and some plots. This is older work from over twenty years ago, and newer, lower-noise diodes are available. See:
http://www.hagtech.com/pdf/snubber.pdf

Calculating Optimum Snubbers by Jim Hagerman
July 24, 1995

I was reading my first issue of Audio Amateur when my eye caught the letter from Scott Morovich (TAA 3194 p.46) regarding snubber design in power supply diode circuits. I've been working recently on snubber design and everything he said was right on the money. Rick Miller's reply suggested using capacitors only as snubbers, but these may not have the effect he expected and the impedance of the circuit may no1 be as low as he thinks. A similar letter (p.49) gave me the impression that there may be a lot of misunderstanding out there about how snubbers work. I thought perhaps I could help by sharing my analysis of snubbers in power supply circuits_ The results show that snubbing the parasitic RF oscillations is relatively straightforward without having to resort to exotic diodes.

The basic snubber type in this analysis is a series resistor and capacitor usually placed across the power supply rectification diodes. Many readers have tried this, but coming up with values for the components can be a crapshoot. This analysis (once you get through the math) results in a few simple equations (boxed) allowing direct calculation of optimum values. At a minimum they provide a starting point for the all important listening tests

Cornell-Dubilier explains placement of the snubber across the diode, and the calculations for the snubber capacitor and resistor:
http://www.cde.com/resources/technical-papers/design.pdf

Design of Snubbers For Power Circuits
By Rudy Severns
28 pages​

Much of CDE's emphasis is SMPS, of course, but it applies here as well. Diode Qrr is the same.

Here are some comments on diode noise by the late John Camille which appeared in Sound Practices in 1994. It is not technical, and it is two decades old, but it specifically addresses diode Qrr noise from an audiophile and hobbyist perspective:
Development of a 211 Amplifier, Part 3: Reducing Diode Noise
by John Camille (Chimera Labs)
Sound Practices (1994, Fall)

Done properly, silicon diode supplies can be built that are quieter than untreated vacuum diode designs. One must remember that vacuum diodes also generate a significant amount of white noise that should be corralled in better designs.

Noise reduction for either vacuum or silicon diode rectifiers is a worthwhile undertaking. When silicon diode noise is controlled, the reliability factor and the virtually limitless lifespan of solid state diodes in properly designed supplies points toward the choice of silicon rectifier devices over vacuum tubes.

The primary culprit responsible for the noise generated by good quality silicon junction diodes is the turn-off characteristic. A reverse pulse is generated by the minority carriers crossing the junction after the majority carriers have galloped through. Tremendous strides have been made recently in reducing this effect in diodes designed for use in switched mode power supplies (SMPS). The processes used to create these fast turn-off devices avoid many of the noise and oscillation problems of older diodes.

However, reverse recovery pulses still exist. The energy distribution as a function of time varies with each device but the general trend is down at a rapid rate, as semiconductor designers seek to meet requirements for more efficient SMPS designs.

I have been doing empirical work with the simple-minded idea that the very fast fall time pulse excites the LC resonant circuit presented by the secondary winding of the transformer. The excitation of the LC circuit produces a damped wave burst of RF energy centered on the resonant frequency of the transformer. I have measured the burst frequency fundamental on different transformers at frequencies between 6 kHz and 165 kHz. Of course, the oscillation frequency (f0) is transformer and installation specific.

What all this means to the experimenter is that there are one or more transmitters buried in your amplifier. These transmitters produce 120 harmonically-rich pulses each second with a fundamental frequency (Q for each diode rectified supply. These pulses are radiated and conducted to other parts of the amplifier where they are detected and amplified along with the desired signal. Those beautiful wiring harnesses of old are real sonic killers for this reason. What you get is "diode grunge" that rides on the audio signal.

A more insidious problem is that these diode created bursts are also coupled back into the AC mains where they can affect unprotected low level stages elsewhere in the system.

...

Afterwards, I rationalized the cure, thinking that Schottky diodes have relatively few minority carriers, thus they provide little kick to the LC resonant circuit formed by the secondary winding. Since then, I have routinely replaced all of the pn diodes with Schottky diodes when I rebuild and recalibrate instruments for my shop.

I discovered the same pn burst problem during early work on the 211 amplifier. The attitude at the time was, "If I could see an artifact on the scope, it would be audible". In went the Schottkys on all low voltage and bias supplies. The high voltage supply for the 211 was another problem, however. A suitable bridge for the 1400 V power supply would require around a hundred 90V devices in the stackl Enter brute force techniques ...

...

The transformer-rectifier-filter interface must be short and sweet! I am wary of leads (antennas) over one inch long. My "new construction" supplies are fully shielded per a future article in SP. VHF RF construction techniques will make even the quietest amplifier quieter and sweeter! If you must bundle wires, use triaxial coax with proper grounding techniques. Think RF!

Johnson's paper, "Simple, No-Math Transformer Snubber using “Quasimodo” Test Jig" sets forth a jig to find the ringing frequency instead of using calculations. His abstract contrasts his experimental approach to the traditional one (emphasis added):
Simple, No-Math Transformer Snubber using “Quasimodo” Test Jig
by Mark Johnson
7 Sept, 2013
www.diyaudio.com/forums/power-supplies/243100-simple-no-math-transformer-snubber-using-quasimodo-test-jig.html

Designing a snubber for a power supply transformer is a lengthy process, requiring both measurements and calculations. Usually a sinewave generator is connected to the transformer secondary, with primary shorted. The sinewave frequency is swept, in search of an impedance peak. Next, a known-value capacitor is connected across the secondary, and a second frequency sweep obtains a second impedance peak at a second, lower, frequency. The two measured peak-impedance frequencies provide two equations in two unknowns (inductance and capacitance), which are algebraically solved. Finally the extracted inductance and capacitance are inserted into the damping equation for this second-order RLC circuit, and a snubber resistance RS is calculated which provides the desired damping factor. It is assumed that transformer inductance is approximately constant across frequency, which is convenient for the math but unfortunately not true in real transformers.

This note presents another way to design a snubber, which requires no calculations, no assumptions, and only a single measurement. Rather than measuring the transformer parameters and then calculating the snubber, this procedure places an actual snubber across the transformer, observes transformer ringing directly, and adjusts the snubber until ringing is damped into non-existence.

The only thing I am not sure about is, is this nitpicking, which to me is normal trying to approach an ideal situation, or is it a real problem?

Sigh. Instead of pondering and water-cooler discussions, I would instead refer you to the published work I've cited which sets forth the physics, electrical engineering, and solutions. Draw your own conclusion based upon engineering analysis.
 
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