Sergey Green
Active Member
Does anyone know how to remove/replace lead cables in Thorens Tp 95 headshell?
thanks
thanks
How hard did you push on the pin? I didn't have the courage to push on it. I have both the 'connector tube' and the headshell drawn up. I already have a prototype of the headshell made, but I don't feel like throwing away €60 on milling the 'connector tube' when I haven't selected the socket connectors yet.Disassembly is straightforward. Some information on my web: Thorens TP-95 headshell disassembly to replace the wires – radekpolivka.cz
Not really hard. There was no glue. Pushed it by something hard (e.g screwdriver) into the tube, then pulled the other end which stuck out by pliers. Using just fingers and not much power.How hard did you push on the pin? I didn't have the courage to push on it. I have both the 'connector tube' and the headshell drawn up. I already have a prototype of the headshell made, but I don't feel like throwing away €60 on milling the 'connector tube' when I haven't selected the socket connectors yet.
I’ve already got it disassembled. Grew a pair of balls and couldn't wait for you to reply :-D It’s 100x easier to map out like this instead of sticking a caliper inside and guessing. It'll also be easier to pick the right pins, but I was roughly on point. By the way, I'm from Slovakia—I assume you're from the Czech Republic :-D If I can keep the manufacturing under €100, it’s going to be awesome.Not really hard. There was no glue. Pushed it by something hard (e.g screwdriver) into the tube, then pulled the other end which stuck out by pliers. Using just fingers and not much power.
I have quite a few phono cartridges, and I also have custom bodies milled for them—like for the DL-103R. I really love swapping cartridges, but it's always a lengthy setup process. That's why I got into this. Just today, I bought a second-hand headshell from Italy for €130 including shipping, so I simply had to jump on it. But the Swiss guy doesn't know what to ask for anymore—I think he wants 290 francs.I still need to make a few small changes, order the sockets, and decide whether to get it resin-printed or mess around with UV gel in a mold at home. If I go with printing, I'll either reduce the hole dimensions by a tenth [of a millimeter] and sand them down to size, or I'll take the risk and print them with exact dimensions—though I know there's a tolerance of up to 0.2 mm either way. We'll see. I'll definitely let you know once I make some progress.An interesting project - keep us posted!
Hi D,So, we have an update regarding manufacturing:When it comes to single-piece prototype production, the price is insane—one piece would cost €158 + €5 for sockets (not counting shipping, because for small parts it's €25 from DigiKey; we’d need to place a larger order) + headshell lead wires (some Analogis ones), including shipping, around €9–12. Totaling €175.
The socket insert body would be CNC machined from polycarbonate. The main body holding the insert would be CNC machined from aluminum like the original, and the headshell itself bead-blasted and anodized aluminum.
We could save about €15 on the socket insert if we resin 3D print it instead. However, resin 3D printing has a tolerance variation of +/- 0.2 mm, which means I’d either have to sand it down by hand, or if it comes out undersized, I'm out of luck and have to throw it away. With turning, the inner diameter is 6.80 mm, and I designed the insert with a diameter of 6.75 mm.
Where it starts getting interesting is with an order of around 15–20 pieces. There, I can get the price per unit down to about €80 + shipping. Within Slovakia and the Czech Republic, shipping is a negligible amount, but somewhere like Germany is €17, and the US is €26.
So, now we just need to find about 15 crazy enthusiasts who’d want a TP95 headshell :-D
I'll be thinking of youHi D,
Count me in as someone looking for a TP 95 head shell. Maybe 2!
thanx,
Geoff
I'll definitely let you know. Little sneak peek, this is already the final version of this part. The dimensions fit. The part is bead-blasted and silver-anodized, but you can choose other colors like black, blue, dark green, etc. The silver one probably wasn't the best choice, but I wanted something different from black just to see how it would look :-D And the new part is 0.2g heavier than the original.thanx D,
please keep us up to speed as this exciting possibility comes together.
ratdogheads