Here is my experience with the gray stuff.
I work for a company that repair and re-cones speakers (powered and passive) and some of our customers really beat them up and often the amp. driving the tweeter gets fried.
The LM3886 amplifier IC is rated for 68W, that is a lot of Watts in a small IC and it will get quite hot when driven hard.
For the repeat "offenders" I will substitute the gray grease for the normal white stuff and have not gotten any back for repair for LM chip failure.
As for the TO-3 case transistor, I use the following method with good results.
1) Clean all surfaces of the heat sink\transistor\(mica) insulator.
2) Hold the transistor body up with the pins up, place a SMALL dab of grease on the "wide" side of the pin offset, working it from there to all other surfaces without getting a big bunch near the pins, just enough to cover without any lumps or "trails" of excess compound being pushed around.
3) Place a cleaned (or new) mica insulator onto the transistor and apply the same way as before, working out to the edges of the insulator, "top side" only, don't get any underneath next to the transistor.
4) Put the transistor back on the heat sink, tighten the hardware firmly, you should not see any GREAT amount of oozing out, just enough to see a TINY BEAD around the transistor and heat sink joints.
5) Check for shorts with a meter from the transistor case to the heat sink, there should not be any, you might read SOME leakage if the wires of the emitter and base are connected to the circuit.
I did this to an amplifier that uses germanium transistors that are known to "run away" if they get too hot, I will test this amp. shortly to see how the transistor case temperature differs from the heat sink under load.:scratch2:
Another "experiment" I will try is to see if the paste will conduct with high Voltage applied and see what the "breakdown point" (if any) using a junk regulator mounted to a heat sink with the usual hardware.:scratch2:
Mark T.
