Ed, you are confusing two things (power and current) and also using a misleading load (light bulb) although your basic premise is correct. Let me address this one at a time:
Ed in SoDak said:
Even though many peaks are transient, the loads are real and you need the current handling to deal with them.
Correct. Even though the maximum power is only seldomly required, what we view as seldomly (fractions of a second), is sufficiently long for the speed of the gain elements in an amp, that in most cases it can almost be viewed as long term. For one thing, the power stage of an amplifier must be designed to withstand transients even though on a very long term basis they may be very rare. The power supply is not as problematic as the filter caps act as a sort of a 'flywheel', it is easyer to provide longer term transient power. Finally, heatsinks are the slowest element on this list, the mass of metal involved provides thermal inertia, so again a sort of a filter, or flywheel efect.
Ed in SoDak said:
Many SS supply voltages can be 60, 80 volts or higher. Lower volts would mean more amps are needed to supply the same "watts" to the speaker, so higher volts generally means you can get by on less current.
In general this is true but for one flaw - the amp itself only determines the MAXIMUM power that is available without damage or protective measures. The load is the real determining factor as to how much power gets delivered, as the load is really what makes the demand. The thing that ties the power rail voltage and the maximum power obtainable is the load impedance (or if we simplify things, resistance), as stated in two laws: Ohms and Joule's (see below).
Ed in SoDak said:
If the output is 65 watts for example, divide that by the 80 volts to get .8 amp of current. A 40 volt supply would have to be able to provide double that amount of current. Just means heavier wire is needed and a beefier supply, so in practical terms, a 40 volt supply won't be asked to pump out 65 watts.
OK, here you are using the wrong law.
If you wanted 64W out of a 80V power supply, you need a resistor of the appropriate resistance to draw those 0.8A when connected to 80V. This resistor, according to Ohm's law has a value of 80V/0.8A = 100 ohm. Definitely not even close to the more usual 8 ohms
Look at it this way:
Suppose you wanted a maximum of 40V out of your amp. Obviously, i it's not transformer coupled on the output, you would need at least a 40V from the power supply since the amp works by 'wasting' the excess off the power rail voltage when it doesn't need as much. At best it can waste nothing.
Now, since we are talking AC, let's assume we are using what the testing lab is using, i.e. a sine wave (actual audio is a fair bit more complicated). Since AC changes direction, for our purposes, we can do that by providing +40 or -40V out of the amp. Therefore we use two power rails, one for the positive part and one for the negative part of the output - each 40V, one + one -.
An aside: this is not one 80V power supply. Even amps that are capacitor coupled and have only one power rail (in this case 80V), actually divide this into a positive and negative rail by means of an output capacitor, which is charged to half of the 80V, i.e. 40V. So, from the standpoint of the output, we again get + and - 40V.
Now, since we are using a sine wave, we have to remember that even though the peak of the sine wave is 40V, the sine wave is at this maximum level only for a very short time. If a DC 40V supply was connected to an 8 ohm resistor, we would get (via Ohms law) a current of 5A through it, and a power of P=IE = 5 * 40 = 200W. If you use P=EI and figure ohms law in it as I=E/R, you get that P=(E^2)/R, or E squared over R.
Since we are talking about a sine wave, there are two important things to note:
1) because positive voltage = positive current, negative voltage = negative current, and anything squared is always positive, the fact that it is AC does not change the P=EI or the P=(E^2)/R formula.
2) A sine wave varies in amplitude, and is only at it's maximum for a short time. For all other times it is lower, and for two short times it is zero or near. The point is, a sine wave with a peak at 40V will produce less power across a given resistance compared to DC which is always 40V. To be able to compare the power effectiveness of a sinewave AC to DC, the term 'effective voltage/current' is used. 40V peak sine AC has the same effect power-wise as 28.3V DC (40V / square root of two), or, as is commonly said, the effective voltage of a 40V peak sine is 28.3V. All other formulae stays the same.
Now, that we have this settled, how much power do you get out of a 40V peak sine connected to an 8 ohm load? Simply use the effective voltage in the calculation: P=(E^2)/R = (28.3 * 28.3)/8 = 100W.
that being said, all the elements of the amp itself DO have to be designed for the peak voltage and currents. Typically if you did put a square wave into the amp (effective voltage of a square wave is equal to it's peak voltage DC), it would come quite close to providing the full 200W, at very high efficiency. For a sinewave, the amp has to waste the excess voltage from the power rails for when the output sine wave is not at peak value, so efficiency is reduced. At maximum power (peak of sinewave as close to power rail as it can get) it's about 70% in the ideal case.
Ed in SoDak said:
Next up is transformer or power supply sag, where, when high current is asked for, the supply can't deliver it, so voltage drops. Ohms Law now requires yet more amps of current, as watts delivered must balance out. At some point, something gives. I guess we'd call it distortion of some kind or another to keep this simple.
The flaw here is that 'power must balance out'. This is not the case. Power is not constant, output voltage is (or would be if the amp were ideal, but for a SS amp it comes quite close). If the voltage rails sag (and they do), the maximum voltage the amp can deliver is determined by the lowest voltage the power rail sags to (this is the worst case, when the output signal maximum coincides with the rail minimum). The difference between the unloadd and loaded rail is wasted in the resistance of the tranmsformer windings and rectifiers, as heat. Even though the amp proper sees less voltage and thus, has to waste less for the times the output waveform is below the rail voltage, so therefore it heats up less, the transformer, seeing extra losses, heats up more, and so does the rectifier. How much power one can actually safely get from an amp (as a component) is a balance - there are big differences as to how often and how long the maximum power is demanded (i.e. how long the transient lasts in teh audio signal), how much distortion is tolerated (*) and how long it takes the components in the amp and power supply to reach unsafe levels. At some point, if there is an overdemand, and there is a protection circuit, it will limit the power or shut off the amp entirely to protect it from damage.
The 'something's got to give' mostly falls into the cathegory of the input signal demanding more output voltage from the amp thjan it's power rails. At this point, the output waveform is clipped at the level of the power rail - and this is how you get clipping distortion.
Now, people usually figure the clip is a nice straight line cutting off the top portion of a sine wave. in reality, this can be very distorted, especially at low frequencies as the power supply ripple is superimposed on the top of the waveform, and even entire portions of the waveform, right down to zro, can be missing if there is a protection circuit involved.
Ed in SoDak said:
For a real-world example, though not recommended, I put a 60-watt bulb on the speaker outputs of my old SWTPC Universal Tiger 90wpc amp. No problem making it glow almost like it was plugged into the wall, though it was pulsing at the beat of the music. Remember those "light boxes" of the 70's? Sorta like that. ;-)
This is not even close to a real world example. Even though a speaker has a varying impedance with frequency and also with amplitude (but to a lesser extent), it does not vary nearly as much as the resistance of an incandescent bulb. A resistance of a bulb increases very rapidy as the filament heats up, often by 10 times. Also, because the heat dissipation from teh filament is slow, there is no real frequency dependency unless we are talking very low frequency, well below 20 Hz. Also, at all times the bulb's resistance remains almost entirely an ideal resistance, there is only a tiny inductive component. A speaker, in turn, will have dips as low as half rated impedance, and peaks as high as several times rated impedance, depending on frequency to the greatest extent, and will, depending on frequency behave heavily inductive as well as heavily capacitive. That being said, a dummy load resistor is not a real world example either, since it has constant and pure resistance.