• The move to the new server is done. There are some software and database maintenance updates in process. This has us passing the hat around to help out. We appreciate any donations. Seriously, even a dollar helps. The payment page may be found here - https://www.audiokarma.org/support.html

Yamaha M-80 restoration

Frogeon

New Member
Hi, I'm in the restoration process of M-80. This unit was probably stored in humid conditions for long time or even have been flooded... so there was a lot of rust on body parts. Rust has been removed chemically + mechanically and body parts painted with special Zinc paint and black hammerite paint. Also both transformer has been restored... rust removed on sides and covers, side of body painted with special transformer lacquer and covers sprayed with black hammerite paint.
Good news is that all big caps and all output transistors are good.

I'm planning to do:
- replace all small caps to Nichicon KZ/MUSE/FG (in late stage, once I get it working with standard caps)
- replace all carbon film resistors because corrosion can be seen on many of them... and some others flame proof resistors
- replace some jumper wires - due to corrosion (will replace them with tinned copper wire 0.5mm)
- clean and sand all copper jumpers
- replace few transistors on the meter board - due to corrosion on legs and 2-3 others transistors which has been already diagnosed as faulty
- on few traces remove old solder mask, sand and paint with new solder mask - found that some process of corrosion/oxidation starts... or maybe better will be just cover these traces with layer of solder instead of solder mask?
- clean repays, pots and switches
- replace/upgrade speaker terminals -> https://www.aliexpress.com/item/1005001355022246.html
- replace variable resistors

Are there any known noisy/week components worth to replace/upgrade? Any other suggestions?
Some pictures attached.

01.jpg 02.jpg 1629409524707.jpg 1629409527228.jpg 1629409527568.jpg IMG_20210626_141417.jpg IMG_20210627_143520.jpg IMG_20210820_132607.jpg IMG_20211116_170854.jpg IMG_20211116_171712.jpg
 
Register to hide this ad
Welcome aboard Frog.. You have your work cut out for you.. Was there a rope tied to this unit..:biggrin:
 
Last edited:
I just completely disassembled an M-80 and put it back together. Mine was pretty dirty, but not as bad as yours. Looks like you are doing a great job so far. I found that there is a definite order of operations with reassembly. I have another one to do as well, but it is older and doesn't have the TSB's done yet...

There are a lot of threads with good info on components. Some that I found helpful:

https://audiokarma.org/forums/index.php?threads/another-m-80-restoration-project.832592/page-1

https://audiokarma.org/forums/index.php?threads/fixed-one-of-my-borked-yamaha-m-80-amps.253642/

https://audiokarma.org/forums/index...-if-you-are-servicing-a-yamaha-m80-85.591887/

https://audiokarma.org/forums/index.php?threads/first-m-80-dsgb-cleanup.351936/

Thread on my M-80: https://audiokarma.org/forums/index.php?threads/m-80-restore.966696/
 
I just completely disassembled an M-80 and put it back together. Mine was pretty dirty, but not as bad as yours. Looks like you are doing a great job so far. I found that there is a definite order of operations with reassembly. I have another one to do as well, but it is older and doesn't have the TSB's done yet...

There are a lot of threads with good info on components. Some that I found helpful:

https://audiokarma.org/forums/index.php?threads/another-m-80-restoration-project.832592/page-1

https://audiokarma.org/forums/index.php?threads/fixed-one-of-my-borked-yamaha-m-80-amps.253642/

https://audiokarma.org/forums/index...-if-you-are-servicing-a-yamaha-m80-85.591887/

https://audiokarma.org/forums/index.php?threads/first-m-80-dsgb-cleanup.351936/

Thread on my M-80: https://audiokarma.org/forums/index.php?threads/m-80-restore.966696/
Great finds, thank you and good luck with your restorations :thumbsup:
 
Back
Top Bottom