Hi Mark! Thank you for these. I think this is a great idea, but I also think that since there are no threads I can just shrink the metal down like everyone is suggesting. But, if that doesn’t work, I’ll definitely try these outMake (or buy) clip nuts, fold over sheet metal with small hole for self tapper to bite,
a larger clearance hole on other side OR JB-weld in a metal strip with one smaller hole for the self tapper.
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FWIW, What I`ve done a few times successfully in the past, is find a nut that fits the original screw sand and clean with denatured alcohol the underside of the stripped out hole`s area and nut, then mix up a small amount of J B Weld 2 part Epoxy and mildly silicon grease the screw`s threads to prevent any chance of any of the J B Weld from adhering to the screw/nut threads.Hey everyone,
One of the screw holes on the bottom of my 1010 that holds the bottom cover on is stripped. I don't really want to drill and tap it because that one screw will be a different size. My thought was to melt some solder onto the threads and that should fix the problem. Before I go ahead and do that, does anyone have any suggestions?
That's a fantastic idea, and that was actually my original idea. My only concern is that if I don't do a good enough job and the nut gets un-glued, then I can never get the bottom off without breaking it. Considering the bottom doesn't have threads, I'm going to see if I can shrink the metal like others have suggested first.FWIW, What I`ve done a few times successfully in the past, is find a nut that fits the original screw sand and clean with denatured alcohol the underside of the stripped out hole`s area and nut, then mix up a small amount of J B Weld 2 part Epoxy and mildly silicon grease the screw`s threads to prevent any chance of any of the J B Weld from adhering to the screw/nut threads.
I also wished to not have a slightly oversized different bolt for the lid`s stripped attachment point !
Apply a puddle of J B Weld to the underside of the lip surrounding the hole building up around the nut`s flat sides, and carefully hold the nut and fully tighten the screw, and then leave over night for full cure, next morning the stripped out hole no longer a issue.
First time I did this was when I found out when I went repaint my Generac whole house back genset`s top cover, that one of the lids machined screw`s panel hole had been stripped by a "over torque dork" at the factory during assembly in the winter of 1999 !
Yrs. later after repairing using my method above, even though the area where the repair was made is subjected to the sustained 3,600 RPM engine vibration and the fan blown radiator/muffler heat exhaust vents in the genset`s top cover inches away from the epoxied nut repair and through a handful of hurricane caused sustained grid outages, was that when I last removed the cover to have it professionally painted ~10 yrs. later, the epoxied stripped out hole replacement repair nut was still holding up.
I too was very concerned, that`s why I took my time and made sure all the to be epoxied surfaces involved were steel wire brushed roughed up and super spray hosed down cleaned with denatured alcohol beforehand.That's a fantastic idea, and that was actually my original idea. My only concern is that if I don't do a good enough job and the nut gets un-glued, then I can never get the bottom off without breaking it. Considering the bottom doesn't have threads, I'm going to see if I can shrink the metal like others have suggested first.
Thank you! I appreciate your help!I too was very concerned, that`s why I took my time and made sure all the to be epoxied surfaces involved were steel wire brushed roughed up and super spray hosed down cleaned with denatured alcohol beforehand.
In my generator`s situation the lids mm threaded bolts screwed into 1/16 thick sheet metal of the genset`s wrap around metal housing at one end.
Another trick might be o try the the use of 2% silver solder which is much harder than regular solder to try to slightly close the hole up with.
Good luck with whatever your chosen(s) method ends up working out for you, Ben.
You`re most welcome, Ben.Thank you! I appreciate your help!
Don't worry about it. You'll never see it anyways once you flip it upright, and the bottom cover isn't going to fall off with one screw missing.Hey everyone,
One of the screw holes on the bottom of my 1010 that holds the bottom cover on is stripped. I don't really want to drill and tap it because that one screw will be a different size. My thought was to melt some solder onto the threads and that should fix the problem. Before I go ahead and do that, does anyone have any suggestions?
