No, you're probably in the right line of work. This kind of thing is NOT the norm. Trust me...I flip alot of lighting between my silent 'bay partner & myself. The slow seasons truly suck, Lowballers coming at you constantly...researching, photography, packing, and oh- the cheaters that report damage so they can attempt a freebie- Its a stone cold headache my man!
I'm with you about tweaking this brand...the more my ears give way- the more I'm beginning to think the tweaking gains won't yield a mountain of gain. One question- Two 8" woofers vs One 15" woofer- who has the greater surface area for displacing air?
I'm really beginning to wonder about this point, piston size. When you consider the many sub-woofers that are smaller than 12" and produce bass down to 20hz (or thereabout), it really does come down to "design" more so that size alone.
I've yet to have any speaker, thus far, compare well to my Mach Two for "theater" duty, including sub-woofers of which I've owned two (10" and 12"). But for music alone even my Vienna Acoustic Haydn (only 6" woofer) does quite well. The exception would be bass heavy music where my 10" and larger speakers excel, but mostly at lower volumes. At low volume, using a Bose Series II EQ, I can get my Celestion DL10 speakers to put out some awesome bass. Raise the volume too much and they sound way off. Disable the EQ, then crank them up and they're good again.
So, I think the main advantage to "large" is lower volume. Having two woofers, of smaller size, net's a compromise that is acceptable. Like having systems with Passive Radiators. Here are some random number pulled from this post...
http://www.talkbass.com/threads/vol...rface-area-of-different-sized-drivers.300241/
8" = 50 square inches
10" = 79 square inches
12" = 113 square inches
15" = 177 square inches
18" = 254 square inches
Keeping in mind that drivers aren't necessarily on the money in diameter AND some cones are shallower than others, which translates into less surface area. Example, a Mach One cone is actually smaller in diameter than a Mach Two. Both of which are 15" drivers. The Mach One is only 11-3/8" in diameter. So two 8" drivers (if 8") can be close to the Mach One, or better. The Mach One woofer is restricted by the smallish cabinet volume and doesn't have the frequency response the 8" drivers do.
So something to be said about smaller woofers.