I would inspect the R4 L-pad. If it were to go open or get to a hi impedance state because of it being dirty it would force a lot of current through R3.
Also check those mid drivers for damage.
PE has some 20 Ohm resistors that will do the trick.
http://www.parts-express.com/dayton-audio-dnr-20-20-ohm-10w-precision-audio-grade-resistor--004-20
No affiliation.
so- do I need a 20 ohm at 10 watt resistor?
If there's no problem buying new parts, sure. However, the two 10 ohm, 10W resistors in series would accomplish the same thing from a technical standpoint.
Myself, I sorta like things to be the way they're supposed to be unless there's a really good reason to do it differently.
I think someone went in there and incorrectly put those in parallel. They should have put two 40s in parallel, or one 20 (as original), or two 10s in series. The result was 5 ohms instead of 20. I believe that this may have diverted power away from the midrange driver and put two much current through those resistors. I'm not a crossover expert though. That's just my guess.
You are absolutely correct. That resistor, instead of being 20 ohms, was effectively 5 ohms- which dissipated something like 4 TIMES the power of the original 20 ohm resistor, as well as screwed up the response of the midrange (the crossover is NOT designed for that low of an impedance load).
The recommendation to use two paralleled 39 ohm or 40 ohm resistors is right on. That will give extra power handling, and will give the right crossover response. Given its shunt position across the driver (effectively), the difference between 39 and 40 ohms per resistor, will not be audible. In fact, the allowable tolerance of those resistors is greater than the difference between 39 and 40 ohms, anyway...
Regards,
Gordon.
