The Hvac tape I used does seem thick, until you peal the paper backing off of it, which accounts for most of the thickness.
To be perfectly honest, I don't even know what the thickness of the proper sensing foil is as I've never seen it. My HVAC foil (without it's backing) feels thicker than the audio tape. Or perhaps it just feels that way as it is a stiffer material. I also think that it's likely that the layer of glue on HVAC foils is probably thicker than the glue layer on audio foils, which is probably the main reason why the glue could ooze. I went to my basement and looked at pipes that were wrapped about 10 years ago. I can't see any oozing there. Arguably, I'm looking at extreme circumstances with a lot of thermal expansion, unlike anything that audio tapes should ever be subject to. So, if there's no oozing after 10 years will there be any after 50 years? I think it is more unlikely we'll see oozing after the glue has already been drying for 10 years.
The other questions is, will a HVAC hack (no pun intended) stand the test of time?
Well, let's take a step back. Did the approved sensing foils stand the test of time? From what I'm learning, it seems that a lot of 8-track tapes need to be repaired. So, it seems they did not stand the test of time.
I personally don't like spending $20 for something that could cost me .20c. I'm sure that all audio sensing foils are not equal and neither are all HVAC foils. But there is the possibility that there are some HVAC foils that work just fine, that do not ooze and that might even surpass some of the official audio foils with regards to the test of time. illinoisteve says that his HVAC hack did stand the test of time.
I'm sure some of the audio foils are simply overpriced and it really depends on the project, if it makes sense to pay the price. I'm not sure if I would risk doing the HVAC hack on an expensive collector's reel (but perhaps I wouldn't even risk using the real foil on such reel) but in my particular case I am just trying to put a sensing foil on some cheap reels that my 7-year old kid is using. That said, and since I haven't ordered the real foil yet, I think I'll just go with the same hack that illinoisteve says served him well for years. I'm sure the tapes will not be ruined.
Thanks...