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Leestereo's Restoration/Upgrade Of A Sansui AU-717

Man alive, that is awesome.

Quick question, what is gained by changing the values for the low pass roll off with c05/c06
 
By lowering the F3 cut-off, the frequency at which there is signal phase shift is also lowered; with a 470µF capacitor, the phase integrity of the signal is essentially maintained down to 20Hz.
 
Great learning thread. You advise that Ceremic capacitors be replaced with same value C0G type. But in Post #20, the 100pF Ceremic capacitors C03 & C04 (low input pass) were replaced with WIMA FKP2 polyproplyene caps of same value. Just trying to understand why polyproplyene here instead of C0G?
Keep the pics and comments coming. Its awesome.
Cheers, Robert.
 
The characteristics of polypropylene film and C0G capacitors are very close to ideal (see below). In this particular case, the polypropylene film capacitor was used primarily for 2 reasons: it was available in a higher precision variant (2.5% tolerance) and there was sufficient space on the phono board to accommodate is larger physical size.


Comparison of distortion plots for a garden-variety (X7R) ceramic capacitor, a C0G/NPO capacitor and a polypropylene film/foil capacitor.

X7RDistortion_zpsdaf8c60c.jpg~original.jpg

The X7R ceramic capacitor shows obvious distortion of the 1kHz signal; interestingly, the odd-order harmonics (which are more objectionable) are more prominent.

C0GNPOCeramicdistortion_zps528e744e.jpg~original.jpg

PPCapdistortion_zps1d9623f4.jpg~original.jpg

All figures from the Capacitor Sound article by Cyril Bateman published in Electonics World (July 2002).
 
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Some really good and interesting stuff going on in this thread. :yes:

Fascinating, thanks for posting.
 
Hi Leestereo,
Thanks a million. Really appreciate the explanation and charts. A great amount of knowledge and learning is coming along with your AU717 restoration.
Cheers,
Robert.
 
Leestereo, what type of caps are these? I noticed the CA-3000 has a bunch of them and it appeared the previous "tech" prior to my ownership let the soldering iron touch a few of them as there are melted marks in the outer plastic cases. I would like to just replace them for piece of mind.
 

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Those are polystyrene film capacitors. They are very high quality types, available up to ~10nF in capacity and are often used in the RIAA equalization (as seen the picture), although Sansui also used them in low-pass filters (e.g., C01 on the driver boards). Note that they are solvent and heat sensitive (solder with a heat sink attached to the leads).
 
You'd probably have to have them delivered one-by-one on a low loader. :D
 
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Question, is this unit for a customer, or personal achievement? Its shaming a lot of "restored" units on ebay, making them seem really Mickey Mouse.
 
The 4 original power supply main capacitors (C701-C704), rated at 15,000µF/63V, were in great condition. They maintained a stable DC voltage of ±58V and the AC ripple was <12mV (this last measurement is as good as I have measured in similarly rated new capacitors). Following a discussion with the AU-717's owner, it was decided to forgo the expensive replacement of the main capacitors at this point. For future reference, a good "drop-in" replacement currently being manufactured is the Nichicon KG (Gold Tune) 15,000µF/63V capacitor, which uses solder lugs and is of the same 40mm diameter as the originals.

KG 15000.jpg

Below is picture of the all of the components that were replaced in this restoration/upgrade. Note that a number of the capacitors had "shrunken" sleeves (mostly from the F-2663 regulated power supply board), indicative of internal over-heating and failure. Even many of the F-2663 capacitors that looked fine were found to be defective, often measuring <10% of the stated capacitance.

Replaced parts AU-717.jpg
 
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Sound Impressions of the Restoration/Upgrade

In the 12 days since the final work on the AU-717 was completed, it has received ~30 hours of play time. Playing CD and LP recordings that I'm very familiar with (e.g., Steely Dan/Aja; Miles Davis/Kind of Blue; Dire Straits/Love Over Gold; Beatles/Abbey Road; ECO/Bach Brandenburg Ctos; Duke Ellington Orchestra/Digital Duke; Bohm, 1972 Beethoven Symphony cycle), the AU-717 never failed to impress! I would characterize the overall sound as very neutral and balanced, the Sansui never seemed to impose its sonic signature on the music but rather equally revealed the good and not-so good aspects of each recording. Subjectively, one could describe the AU-717's sound as having a lively/dynamic presentation with a wide soundstage and good image depth/height (the latter characteristics often attributed to amplifiers with "dual mono" construction). The upper range reproduction can be very detailed but was never found to be overly harsh; even recordings that are known to have an aggressive high range (e.g. Standage/ECO Four Seasons; Rolling Stones/Some Girls) were not overly "bright". The reproduction of the bass range was subjectively quite extended (the Beatles/Abbey Road remaster sounded particularly good). What is often referred to as "bass transients" was also impressive, but this may be more the result of the accurate reproduction of the middle frequencies. Indeed, reproduction of vocals does seem very clear and with a "live-in-the-room" quality; all of the little vocal "breaths" and 'hiccups" are easily discerned (e.g., Eric Clapton/Unplugged).

Before starting a restoration/upgrade, I typically listen to a unit to establish a "baseline sound" for comparison with the "restored/upgraded" sound. Unfortunately, due to the loud "hum" noise on both channels that was present in the AU-717 when I received it, I could not make this comparison. Note, however, that during the audition period, I never felt compelled to disconnect the Sansui and return to some of my usual gear: a Conrad Johnson PV-8 tube preamplifier; a restored/upgraded NAD 106 preamplifer (http://www.audiokarma.org/forums/showthread.php?t=550017); Hafler DH-110 preamplifier; a harman kardon hk770 power amplifier (http://www.audiokarma.org/forums/showthread.php?t=543774); recapped Marantz 170DC power amplifier; recapped Technics SE-9060 power amplifier.

A Couple of Other Thoughts: The "weak" spot in the AU-717, as in many integrated amplifiers, is the preamplifier stage (and its power supply). With the signal path upgrades (bi-polar, C0G and film capacitors) and power supply upgrades (greatly increased capacitance reserve), the preamplifier stage has been significantly improved; it is now a better match to the excellent power amplifier stage. IMO, the "sound" of this Sansui is the result of the circuit topology and the implementation of this topology; the quality of the components used in the build can only maximize/enhance the inherent sound potential of the design. Hence, as this restoration project demonstrates, the performance of a good vintage design can be returned to original or better by replacing failing/tired components with upgraded parts that weren't available (or were deemed too costly by the bean counters) when the unit was originally manufactured. I consider this restored/upgraded Sansui AU-717 among my personal list of "Top 10" integrated amplifiers, in terms of build quality and sound.

Sansui AU-717.jpg

AU-717 Restored 1.jpg

AU-717 Restored 2.jpg
 
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Let me be the first to congratulate you on a most complete documentation in the art of restoration.

Hope that the unit is enjoyed just as much as we enjoyed following along. I am sure we all learned a thing or two from your work!
 
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