Your receiver has a line input sensitivity of 150mV (.15V) while a standard CD player has a line output of about 2V. This looks like a possibility for overload.
Regardless of how your receiver sounded before, after or with the outboard attenuator, you would need to keep the volume control at a low-ish setting to avoid overload.
When you refurbished the preamp board, you may have brought it back into spec and caused the apparent issue.
OR,
You may have other problems. The volume control is after the balance control which is fed from the input so there's nothing other than the source selector in between. If there is an actual problem it's either in the redone preamp, which you tested, or after in the tone control or output stages.
My bet would be on the sensitivity difference.
Do you have a record player to see if the sensitivity / sound quality problem also occurs in the phono section? That could eliminate the line level preamp if it occurs in both. If the phono sounds OK, it's probably the sensitivity mismatch problem.
Hi Kyle and thanks for the reply.
Agreed on the 150mv input sensitivity and the 2v cd line out. I've spent quite a few hours trying to get my head around how to calculate the required attenuation now and had to start by looking up those values.
I think actually on the 6060, the path of the audio from the aux input goes Selector switch, then the pre-amp board, the path of which goes mono/ stereo switch and loudness then volume, then balance then bass and treble and finally the audio muting button, before then exiting the board and heading off to the filter board and then the driver board. That is assuming I've understood the circuit on that board correctly.
Regarding having to keep the volume control low even with an attenuator, it's my understanding that an attenuator, which is basically just a voltage divider, would drop the inbound voltage to meet that of the aux input and therefore make it safe to drive and subsequently not cause any problems with having the volume control at higher levels?
I do have a record player, but have been using it via an ifi Zen phone stage. I actually haven't tested the phono stage on the 6060 since buying it yet, so I don't actually even know if it works or not and haven't gotten around to rebuilding it yet either. It's all on my to do list. I could plug my TT in and see how it sounds, but I'm not sure if it would be a fair assessment, since the phono board is in an unknown state and could also have a failing fuse resistor or other components that would throw the results off.
Regarding the possibility of it being overdriven by a 2v cd player, I've actually been wondering if that is what caused the fuse resistor on the pre-amp board to drift so high. It's pretty much the first line of defence for power into that board, (I think), so it would make sense that over-volting the input might cause it to get driven harder. Again though, my understanding of it all is rudimentary, so I may not be correct.
Anyway, I'm in the process of making a simple and adjustable inline L-pad attenuator, so I can test what happens to the cd voltage as it passes through and if it indeed gets reduced down to the 150mv that I think it ought to. If it works as I expect, won't that solve my problem?