Whew! What a journey. Its finally working. After MANY disassemblies and reassemblies.
Got the spring working by tying up some of the coils with some of that really strong sewing machine thread, two loops of it, one on each side to make the thing look close to straight.
Then discovered that the chatter I had is caused by a lack of thrust bearings, (they are broken off and long gone apparently) and when the flywheel drifts back in the bearings you get chatter. Pressing the flywheel forward and squeezing the oil retaining washer back at the same time returns the flywheel to the right position and the chatter goes away. It remains to see how well that holds up.
Then repaired the 3 wires that broke off while I was working on it, first the black wire off the optical sensor last night, then the red wire off the plunger solenoid - on both ends today, and finally the green wire on the solenoid had to be removed and re soldered because of a very real kluge of a misroute when I did the motor.
Finally back together and put some Steeleye Span on.Transport works great, doesn't stop mid tape, but wait - there's more! The speed is off - it sounds slow (or so I think). Pull up the manual and find out how to adjust tape speed. I use the computer, RTA and my HK cassette dick to make a 3 kHz tone test tape and put it in. Throw the multimeter with the frequency counter on it and the counter tells me 3050 Hz. Well so much for my sense of pitch. As least I did hear it was off. Go to adjust it and the little hole for the adjustment access has a plastic membrane covering it. Off comes the back cover (easy at least if you don't loose the tiny screw) and cut through the membrane to gain access to the adjustment. Reassemble and adjust.
Finally done. Steeleye Span now sounds like it should (assuming that I can actually tell - see my referance to the original speed issue:stupid).
I think I will leave it closed for a while.
Shelly_D