Kinda fun though, huh? I'm out doing similar efforts. I'm making maple brackets to mount a new SEAS tweeter into the existing metal ring/bracket for a Bozak project. Nice!
Biggles
OCD, you say? How are you going to make it look like particle board? Sorry, I shouldn't put such thoughts in your head. (Who am I kidding, you've probably already thought of something.) Nice work!

Oh man, I feel your pain brother man. Doing things right ain't the easy, quick way to go. Thankfully, the end result is worth it. I ordered fresh caps for a new project two days ago, I can hardly wait to get those suckers installed. They're little Bozak B-301 Tempo's.
Biggles
Needless to say, I've gone through a lot of sandpaper. I think I'll change my screen name to Capt. Overkill. Good news is I may be closing in on the Watco applicatons (3 so far). I decided I wanted these dark, so I stained them with dark walnut. I never got the "soaked the first coast like a sponge" thing because I applied pre-stain conditioner to the freshly sanded cabinets and that seemed to hydrate them nicely.
That sounds like a good process to follow. I've done the soaking first coat. As near as I can tell, it only uses more product and lengthens the time before you can apply the second coat. As if the Danish Oil isn't slow enough already. I don't have a shop to sand and finish in, I have to wait for appropriate weather. The little Bozaks will have to wait to get their finish, but I think I can sand between the rain.
I just finished these Bozak Symphonys. I went with stock everything except the new SEAS tweeter. As it turns out, these are too big. The highs and mids are fine, it's the bass that doesn't have room to do what it needs to and drop. My living room is only 12x14. As near as I can tell, 5 cubic foot boxes are about as big as I can get into my living room and still sound like they should.
Here's the too big Symphonys.
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And here are the vintage DIY Bozak B302A's that I restored, rebuilt, refinished and then traded away. They sound perfect in my living room. So good in fact, I'm building a new pair into a pair of vintage furniture grade cabinets. This is one in their new home.
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Biggles
. Going to be quite vexed if I wind up with a pair of lovely walnut paperweights while I wait months/years for the mythical, illusive 10" Wharfedale woofer to appear
. I hate unobtanium!!! 
I would try the hardware store and see if you can find some flexible adhesive that says it'll stick to rubber, or some facsimile. There's got to be something hanging on the wall there that will do the job.
Biggles
EXCELLENT.