• The move to the new server is done. There are some software and database maintenance updates in process. This has us passing the hat around to help out. We appreciate any donations. Seriously, even a dollar helps. The payment page may be found here - https://www.audiokarma.org/support.html

Sansui AU-9500 – Distortion in Right Channel (Need Advice)

There are not many opportunities for volume pots, especially if you need a large-sized dual pot. I picked up an ALPS RK27 from AliExpress based on the feedback and reviews. Any other pots are small, like guitar pots or ones for compact units.
View attachment 3587247
if the picture is what you bought it does not have a loudness tap. I have seen a couple of these that came from ebay and they were not potentiometers, they were stepped attenuators and they were not real ALPS devices.
 
if the picture is what you bought it does not have a loudness tap. I have seen a couple of these that came from ebay and they were not potentiometers, they were stepped attenuators and they were not real ALPS devices.
Yep, unfortunately this pot has 3 pin for each side, so probably I'll reorder for the 4 pins.
 
Update:
Not sure if I mentioned this before, but I replaced all the caps on every board and still have the same issue.

I disassembled the volume pots, cleaned them thoroughly with Deoxit and polished with Brasso. That reduced the scratching a bit, but they’re still not perfect. I also resoldered the wires on the Main In RCA.

From testing through the Main In, the signal goes straight to the power amp board. So the problem isn’t there—it’s likely in the tuner board, switches, or volume pot. The only board I haven’t updated yet has 4 big cement 0.47Ω resistors and 2 emitter resistors (150Ω). According to the multimeter, they test fine, but maybe they’ve got micro-cracks or something similar.

I’m waiting on replacement parts and will see how it goes. Just a reminder: at the very beginning, one cap on the power amp board blew out, and the 7A fuse burned. The resistors aren’t expensive to replace, but the result is still uncertain.
 
Update:
Not sure if I mentioned this before, but I replaced all the caps on every board and still have the same issue.

I disassembled the volume pots, cleaned them thoroughly with Deoxit and polished with Brasso. That reduced the scratching a bit, but they’re still not perfect. I also resoldered the wires on the Main In RCA.

From testing through the Main In, the signal goes straight to the power amp board. So the problem isn’t there—it’s likely in the tuner board, switches, or volume pot. The only board I haven’t updated yet has 4 big cement 0.47Ω resistors and 2 emitter resistors (150Ω). According to the multimeter, they test fine, but maybe they’ve got micro-cracks or something similar.

I’m waiting on replacement parts and will see how it goes. Just a reminder: at the very beginning, one cap on the power amp board blew out, and the 7A fuse burned. The resistors aren’t expensive to replace, but the result is still uncertain.
If the power amp is working and sounding good then the .47 ohm cement jobs are OK. FYI those are the emitter resistors for the output transistors.
The 150 ohms are part of the overload sensing circuit
 
If the power amp is working and sounding good then the .47 ohm cement jobs are OK. FYI those are the emitter resistors for the output transistors.
The 150 ohms are part of the overload sensing circuit
Ok, so what else could be reason of the bad right channel? The sine wave on the oscilloscope doesn't look perfect at the peaks, I don’t know how to explain it. Was something like that
1757451138258.png
 
Ok, so what else could be reason of the bad right channel? The sine wave on the oscilloscope doesn't look perfect at the peaks, I don’t know how to explain it. Was something like that
View attachment 3592017
The top and bottom of the waveform are clipped, very evenly I might add. Is this at the speaker output of the amplifier?

Are you sure the input to the scope was not overloaded, voltage range set too low?
 
SOLVED!!!

Hello everyone,
Finally, I brought the amp back to life last weekend.
One thing that still didn’t let me relax was the output transistors. The original 2SC1079 and 2SA679 were replaced with MJ15004G/03G, but they probably weren’t good enough by spec. So, I swapped them for MJ21194G/93G—the ones I had used when restoring a Yamaha CA-800 (that’s another story)—and everything started working fine. I adjusted the DC offset and bias, and now it’s ready to go. The bass is back, the sine wave looks good, and there’s no distortion or other noise.
 
Back
Top Bottom