I like the idea of making the top/side and bottom/side of the enclosures as 2 instead of 4 pieces and using quarter round corners. Wrapping the corners with continuos "kerf-bent" (Sir Byrd) panels will be stronger than sh!t. 2 joints instead of 6. 5/16" mdf is pretty easy to kerf-bend over a 4" radius and laminate. Especially if you have access to vacuum bag pressing equipment along with the CNC machines.
Last edited: