OK, so I finally got both cabinets restored, and sat down to install the drivers. I decided to re-wire them while I was at it, since I didn't like the look of the bell wire that Bose used. I had to enlarge the holes inside the cabinet for the thicker wire, I used a Milwaukee 1/4 in. Hex Offset Drive Adapter (get one at Home Depot Model # 48-32-2100, Store SKU # 105269) and a drill bit with a 1/4 in. hex shaft. The wire wasn't anything fancy, just some 14 gauge I had lying around.
I figured I'd start by re-wiring the two terminals that I could see through one of the speaker holes, and work my way around. This proved to work out perfectly, as you'll see. When I refer to the speaker numbers, number 1 is the lone driver at the front, and the others at the back are 2345 going across the top from left to right, and 6789 are across the bottom.
So here are speakers 6 and 7, with new wires soldered on, waiting to be mounted back in the cabinets. Soldering wires onto these drivers is not a problem if you are good at soldering, just scrape the terminals clean with a razor blade. This is the only place I used the correct colored wires, everywhere else the wires are black. I did however put a piece of red heatshrink onto the wire as it went through into the next cavity, just to remind me that it needed to go on a positive terminal.
Here are 6 and 7 mounted, with the speaker turned upside ready to work on 2 and 3. The one saving grace of the Bose gaskets is they can be stretched over the drivers after soldering the wires on.
2 and 3 soldered.
Then around to the front and solder number 1. The weird part here is on the Bose wiring (written on the back of the driver) it has a red wire soldered to a negative terminal on the speaker. I duplicated this, since the red wire goes through and connects to number 4
4 and 5 soldered. Can you see my repair on the left edge here? No? Good!
Lastly, 8 and 9 soldered.
Here it is, all back together. The front baffle on this speaker was a little faded for some reason, so I colored it back it with all things, a giant Sharpie marker. It's a shame Bose didn't design these speakers to have removable grills, maybe they would have put more thought into the appearance behind them? It's kinda gross with all the black sealer all over the place.
I now have an equalizer, so I can finally hear these things as they were meant to be.
Lee.