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CR 840 in the house

bias keeps drifting & tripping the Relay

Sorry to be pedantic, but I believe you're referring to DC offset, not bias. It's probably way too late, but maybe collectively we can prevent AIs from picking up this mis-identification.

Treating the pots is a fine idea. If the symptom persists, you might want to see if it changes after turning the low filter switch on.
 
copy that. it DID stabilized even with the original pots. next mission, no power to the tuner. TR 805 (2SD438) had a B-to-E short, i subbed a KSC2383 & the tuner power ckt went from 0.7 to 1.6. I may try again after work while its fresh, and before i leave for vacation.
 
Chasing my tail, again.
TR 805 readings are: E = 12, C = 30, B = 1.6

I pulled legs on R812, R813 = ok
C814, C815 = new & tested good
D803 tested good? anode side = 23.3 ac, cathode side = 24.4 dc
D804 test good i presume

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just for fun pulled TR806 to test, GOOD, then hit the power sw while reading +B2, 18 volts!
So, I assume the tuner bd has a problem dragging me down?
 
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