Great work and well documented. The L-430/L-410 are great amps!
If you haven't done it already...check all solder joints! Especially the solder joints from the TO-126 transistors.
View attachment 1330478
If they're in bad condition and the contact isn't given, it can cause damages in the power amplifier section.
And change the relay... Someday (maybe tomorrow or in a few years; I don't know) it will cause contact problems.
It turned out that this was about the best piece of advice I could have been given!!!
After mucking about a little more with the L430 I tried fitting the original Elna 'For Audio' caps, just to see if they had a different sonic signature. After carefully swapping the caps in (there is only 6 of them) I powered the amp up, and to my shock and horror the speaker protection relay would not engage!
I opened the amp up again and pored over the main circuit board. As far as I could see everything was perfect. The old Elna's measured well, but I removed them anyway and swapped back in the Nichicon UFG's and UKZ's. But no go, the amp was silent and the relay would not engage.
Then I started carefully probing the components with a non-conductive probe, just gently trying to move them ever so slightly. And sure enough, I discovered one of those TO-126 transistors had a very dodgy solder joint. So I then went through and checked all of them, and almost all of them had very questionable soldering. I was amazed. When I originally looked at them I had not used particularly high magnification, but this time I could clearly see fractures in the solder around a number of the legs!
So I bit the bullet and removed them all, one by one. Cleaning the traces and the transistor legs with IPA and then re-soldering them (the right way round of course). I made sure each joint was well soldered with a lot more solder than Luxman had used.
Finally I was able to power the amp up again and to my great relief the Speaker Relay engaged after a few seconds as it should. I have now re-installed the amp and everything sounds good.
Phew! What a relief that no damage was done. I suspect that the Speaker Protection Relay was doing exactly what it should and also prevented damage to the output transistors as well.
Many thanks
@Luxman I should have taken your advice more seriously the first time around.
Cheers.