OK. Don't I just feel like a complete idiot. Thanks for the level-set.What may trip you up is that McIntosh uses a typeface, not a font.
Fonts are computer-based lettering with spacing based on computer metrics. Typefaces are typeset – the lettering spacing is “by eye”. The shape of two adjacent letters determines the lettering spacing between them.
Two round letters next to each other may have different spacing than two vertical letters, etc. (compare OO - ll - VV - AW). The typesetter places the lettering spacing based on what looks best.
Larry
Thanks. I checked out that thread before and I've been emailing the guy in Korea. He is balking at taking on the MC250 chassis. High CAD design and startup costs vs. low demand was his response.I would check this thread out here, might just help you in your silk screen project.. Or you can use Auto Cad for your template, by bringing in a 1:1 ratio JPG of your lettering and then using Auto Cad to recreate the font, manually if needed.
https://audiokarma.org/forums/index.php?threads/mcintosh-mc30-new-owner.941864/
Thanks. I checked out that thread before and I've been emailing the guy in Korea. He is balking at taking on the MC250 chassis. High CAD design and startup costs vs. low demand was his response.
Great tips. I put together a list of shops that do plating in my area. Since I'm north of Detroit, the area has several, but I will add Advance Plating to said list in case I come up blank around here.
I had not thought of masking and painting (or rolling on the ink) myself. I will contact the company in the other forum (G Scale) and go from there. I want to make sure that I have all my ducks lined up in a row before I start gutting the MC250.


Hi guys, being in the same phase of re-chroming and re-printing, I made pretty exact screens for MC250 from scans and tons of work in Illustrator. Some letters match few different fonts, but sometimes I had to made my own letters. From my "limited" experience it is not easy to print on fresh chrome (letters smudge off easily) and still finding the right formula.
Also when you re-chrome, you'll get visible cupping around holes during buffing, so some filling is advised.
Once I'll work out a stable epoxy ink, I'll be happy to edit and print yours, or somehow share the mask, it was just a lot of work. Check below & please note the slight offset of gain lettering etc. is exactly copied from the original chassis.
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Here's preview of the stencil, slightly offset to show the detail. It accounts for ink bleed too.
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Thanks! not all work done yet, but it will work out 100% (just need to find time). The original rivets are nickel coated brass, and their height vary depending on the thickness of what they hold. One warning if you'll go riveting (I chose this to restore it to original state), during assembly you'll need narrow riveting tools that are not easily available. There is not enough space around connectors for standard hand riveting tools, so you may need to modify them or make your own on lathe.Looks like you did a fantastic job! I would be fine with a slight offset with the type. I doubt that anyone besides us would ever notice. And yes, I am very interested in using your mask template. (I'm a ways from that stage since I have not yet started removing electronics and hardware.)
Can I ask you how you punched out the riveted hardware and what you plan on using to replace the rivets?
Thanks for advice.
Thanks! not all work done yet, but it will work out 100% (just need to find time). The original rivets are nickel coated brass, and their height vary depending on the thickness of what they hold. One warning if you'll go riveting (I chose this to restore it to original state), during assembly you'll need narrow riveting tools that are not easily available. There is not enough space around connectors for standard hand riveting tools, so you may need to modify them or make your own on lathe.
Once you strip the chassis, it would be good to take flatbed scans (not just photos) of both faces, just in case the versions differ. Also the mask offset did come from factory and may differ between the units, but the mask itself must have been the same, so it is just the matter of alignment.