thefragger
Certified Crazy.
You'll have to explain this one again... So, I'd measure the dimensions of the core and cut two chocks of wood to the same size?Cut the wood core to the size of the transformer core
Depending on size, i like to make the wood mockup in three pieces or three layers, if you will. That way, when I'm done wrapping paper and glue to make the bobbin I can drive the middle piece out and the two outer ones will collapse. It's easy and doesn't wreck the bobbin you just made. Be aware that the glue saturated paper will shrink slightly when dry so you want to make the wood form slightly larger, not a lot, but a bit. You can experiment, they are easy to make. If the form is too small simply wrap some paper on it before you start your bobbin. Standard paper is about .004". If you're doing this you need a dial caliper or a micrometer to measure wire and paper so you can fit everything back together.
OK, good tip, but the stackup of those three pieces are to be of equal volume of the core?
Like this? (quick sketch)