Amplifier boards, continued...

Q903 is the differential pair/long tailed pair that forms the input stage for the amp - the service manual specifies a MD8003, a single package with dual NPNs. This S-7900A uses a pair of discrete EN2484 transistors instead, with similar gain - the right channel pair hFE measured as 266 and 271. An input stage that uses differential pairs is an area that benefits from close component matching,
reducing distortion (distortion #1) and DC offset.
Time to sing the praises of the
AVR transistor tester, which (if
setup properly per the 140 pages of documentation) works well for troubleshooting and matching components when absolute accuracy and testing conditions are less important than reliably repeatable measurements. I use it for capacitor ESR (the software even has a low voltage in-circuit testing mode), transistors, and low value resistors (0.01Ω resolution for resistors under 10Ω). Currently using the GM328A version (~$12USD shipped), upgraded with a 16MHz crystal, precision voltage references, and 0.1% precision measurement resistors. This
EEVblog thread is another rabbit-hole.
Matching transistors:

Testing at the same temperature is critical. The added heat from grabbing transistors with fingers is plenty to change the gain, even with the fan it can take 30-40 seconds for the transistor to reach equilibrium for a stable reading. Tweezers are helpful to cut down this time to 5-10 seconds. I sort by measured hFE, and once I have a few matches, re-test them back-to-back to verify (room temperature can change between measurements, etc). This results in transistors that I consider roughly matched.
Note that transistors from the same tape reel can have significant differences. I've seen some folks recommending getting cut tape versions and using two transistors next to each other to get a close match, this doesn't work for the KSC1845/KSC1815/KSA992's I've tested. The photo above is of bulk KSA992's, with cut tape KSC1845's at the top waiting for testing. Each batch had the same variance in gain.
For a more precise match, some test setups require perfectly matched components to be able to match transistors. I considered putting together a curve tracer for the oscilloscope as this wouldn't need precision parts, but it looked like a pain to compare readings between more than a couple of transistors. Ideally, there would be something simple that would show the differences between transistors directly, without needing any precision parts...
YATMA (Yet Another Transistor MAtcher):

The salvage pile yielded enough parts for YATMA2 - I was short one part for the original YATMA (which of course I found after finishing putting this one together). Note the elegant SMD to DIP conversion.
This works with both oscilloscopes and sound cards, and will show microvolt Vbe differences. After rough sorting by hFE with the AVR transistor tester, it's usually possible to find a closely matched pair out of a group of 3-4 transistors:

Each transistor in the pair will bring the signal low, a well matched pair will bring the signal down to the same level - visually, the dips on the scope should have a close bottom level.
Another pair out of the same group of transistors matched by the AVR tester:

It's easy to see the mismatch. These are still small differences, just the heat from briefly touching one of the transistors will immediately send the signal off-scale due to thermal differences. The original Sherwood EN2484 pair were also off-scale and not comparable.
For installation, I placed the matched KSC1845's face to face with thermal compound and held in place with heat shrink, with legs arranged to fit:
Finally, I matched the R914 and R922 10k resistors by hand from a set of 1% metal film resistors. These affect the input diff pair base currents. The left channel amp had several burned resistors needing replacement, I ended up replacing the resistors on both amps.
Original vs current:
The original mica insulators for the output transistors are in good shape, cleaned and applied a small (really, even though the squeeze-out makes it look like it's been slathered on) amount of thermal compound on both surfaces of the insulator:
Next up, final adjustments and measurements...