Hi Mark, let's see what I can do to help with your questions, but please don't be sorry for asking them. I'm new here and have been asking a lot of questions myself, and it feels good to "pay it forward" and help in the small ways where I can.
1) I don't know how to tell exactly when your Das-7's were made, but can at least put some borders on it. One of the only usefull things on the current Speakerlab site is their old catalog pages. The '86 catalog is the first there that shows the Das series.
http://www.speakerlab.com/catalog_16_1986.html
I know that in '83 when I bought my S7s's they hadn't brought out the DAS stuff yet, so at least '86 and possably as far back as '84, perhaps someone else here can fill that in better. By '98 when I was writing them seeking replacement parts they had drasticly reduced their lineup and I don't believe they had your speaks anymore, but I could be wrong about that, my memory isn't the best around. Speakerlab history is pretty hazy in that period. I haven't had any luck in getting any answers to my email to them but perhaps you might have better luck.
2) That same catalog page shows your speaker as having an SPL of 94db. Pretty darn good, I believe my 7's are only about 92db.
3) This is my first experience with replacing caps, but from what I've been reading here at AK, at potentially 20 yo you are probably at the point where it would not be a bad idea. Others here will have better knowledge of that than I. Replacing mine with new Mundorf electrolytics cost me less that €22 with shipping. You can probably do as well or better back in the states.
4) This is also my first experience with replacing surrounds. But my understanding is that compliance will get a little better after the speakers are broken in. Again, others here will have better answers than I.
5) Try playing some Blue Öyster Cult through those fine boxes. Eric Bloom plays a "Stun Guitar" that might help you with the larger animals too!
Cheers,
James